Miller Electric and DS-74D16, DS-74S12 Drive Roll and Wire Guide Kits, Fraction Metric, Kit Roll

Page 39

Table 8-1. Drive Roll and Wire Guide Kits

Wire Size

Inlet Guide

Intermediate Guide

V-GROOVE

U-GROOVE

VK-GROOVE

UC-GROOVE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Fraction

Metric

 

 

4 Roll

Drive

4 Roll

Drive

4 Roll

Drive

4 Roll

Drive

 

 

Kit

Roll

Kit

Roll

Kit

Roll

Kit

Roll

 

 

 

 

 

 

 

 

 

 

 

 

.023-.025 in.

0.6 mm

150 993

149 518

151 024

087 130

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

.030 in.

0.8 mm

150 993

149 518

151 025

053 695

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

.035 in.

0.9 mm

150 993

149 518

151 026

053 700

151 036

072 000

151 052

132 958

 

 

 

 

 

 

 

 

 

 

 

 

 

 

.040 in.

1.0 mm

150 993

149 518

161 189

053 696

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

.045 in.

1.1/1.2 mm

150 994

149 519

151 027

053 697

151 037

053 701

151 053

132 957

151 070

083 489

 

 

 

 

 

 

 

 

 

 

 

 

.052 in.

1.3/1.4 mm

150 994

149 519

151 028

053 698

151 038

053 702

151 054

132 956

151 071

083 490

 

 

 

 

 

 

 

 

 

 

 

 

1/16 in.

1.6 mm

150 995

149 520

151 029

053 699

151 039

053 706

151 055

132 955

151 072

053 708

(.062 in.)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

.068-.072 in.

1.8 mm

150 995

149 520

 

 

 

 

151 056

132 959

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5/64 in.

2.0 mm

150 995

149 520

 

 

151 040

053 704

151 057

132 960

151 073

053 710

(.079 in.)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3/32 in.

2.4 mm

150 996

149 521

 

 

151 041

053 703

151 058

132 961

151 074

053 709

(.094 in.)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

7/64 in.

2.8 mm

150 996

149 521

 

 

151 042

053 705

151 059

132 962

151 075

053 711

(.110 in.)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1/8 in.

3.2 mm

150 997

149 522

 

 

151 043

053 707

151 060

132 963

151 076

053 712

(.125 in.)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Each Kit Contains An Inlet Guide, Intermediate Guide, And 045 233 Antiwear Guide With 604 612 Setscrew 8-32 x .125, Along

 

With 4 Drive Rolls.

 

 

 

 

 

 

 

 

 

 

2 Kits Required For Dual Models.

 

 

 

 

 

 

 

 

S-0549-D

OM-1500-13 Page 35

Image 39
Contents File MIG Gmaw OM-1500-13 207 494HProcesses DescriptionFrom Miller to You Table of Contents Page Electric Shock can kill Symbol UsageMarks a special safety message Arc Welding HazardsBuildup of GAS can injure or kill ARC Rays can burn eyes and skinWelding can cause fire or explosion Flying Metal can injure eyesCalifornia Proposition 65 Warnings Principal Safety Standards EMF InformationAbout Pacemakers UNE Décharge Électrique peut entraîner la mort LES Fumées ET LES GAZ peuvent être dangereuxIndique un message de sécurité particulier DES Pièces Chaudes peuvent provoquer des brûlures graves LE Soudage peut provoquer unIncendie ou une explosion DES Particules Volantes peuvent blesser les yeuxDES Organes Mobiles peuvent provoquer des blessures Risque D’INCENDIE OU D’EXPLOLA Chute DE L’APPAREIL peut blesser ’EMPLOI Excessif peut SUREn ce qui concerne les stimulateurs cardiaques Principales normes de sécuritéRating SpecificationsInstalling Swivel Into Pipe Post Do not remove Safety Collar until instructed toInstalling Boom And Reel Support Installing Control Box And Adjusting TiltInstalling Wire Guide Extension Equipment Connection Diagram Control Box Connections Pin Plug InformationPin Information Gun Recommendation Table Removing Safety Collar And Adjusting BoomWire Type, Size, And Feed Speed Capability Table Motor Speed Wire Type Wire Size Feed Speed CapabilityOut touching Installing And Threading Welding WireAutomatic Run-In OFF S1-1 And S1-2 Setting Internal DIP SwitchesCurrent Detect Override OFF Factory Default S1-1 And S1-2 Right Side Motor Control Board PC1 Left Side Motor PC101PC60 Optional Equipment DIP Switch SettingsLeft/Right Select Switch Jog/Purge Power SwitchVoltage Control And Digital Meters Trigger Hold SwitchRoutine Maintenance Disconnect power before maintainingMonths Diagnostics Troubleshooting Disconnect power before troubleshootingTrouble Remedy OM-1500-13 − Electrical Diagram 204 716-B − Parts List Quantity Control Box 130 Harness Connectors/ReceptaclesBoom Assembly Boom Assembly -1 Item Drive Assembly, Wire PLG5 Support, Hub & Reel Kit Roll Drive Roll and Wire Guide KitsFraction Metric RollPage Page Page Support ServiceMiller Electric Mfg. Co Owner’s Record

DS-74D12, DS-74S12, and DS-74D16, DS-74S16 specifications

Miller Electric has long been recognized for its high-quality welding and cutting equipment. Among their extensive lineup, the DS-74S16, DS-74D16, DS-74S12, and DS-74D12 models stand out for their robust features and advanced technologies tailored for professional welders and metal fabricators.

The Miller DS-74S16 is particularly engineered for heavy-duty applications, making it perfect for industrial environments. It boasts a powerful input range, providing versatility for different welding processes. Its user-friendly interface allows for quick adjustments, ensuring efficiency during operation. The design emphasizes safety and reliability, with protections against overcurrent and thermal overload. Similarly, the DS-74D16 offers dual capabilities for welding and cutting, which adds flexibility to a welder's toolkit. This model integrates advanced digital controls that help maintain consistent performance, enhancing the overall quality of the welds produced.

Moving on to the DS-74S12 and DS-74D12 models, these versions cater to lighter applications without compromising on quality. The DS-74S12 is designed with portability in mind, making it an excellent choice for fieldwork and smaller workshops. It features a compact design while still delivering impressive performance, ideal for less demanding tasks. The DS-74D12 variant shares this lightweight construction but offers the added benefit of dual-functionality. Users can effortlessly switch between welding and cutting, accommodating various project requirements.

Across the board, these models incorporate Miller’s innovative technologies. Their advanced inverter technology helps increase efficiency, reduce energy consumption, and minimize noise levels during operation. Additionally, the use of durable materials ensures longevity and resilience in harsh working conditions.

The entire range is characterized by ease of maintenance and serviceability, with components designed for quick replacement when needed. User support and comprehensive documentation provided by Miller Electric further enhance the experience for both novice and experienced welders.

Overall, the DS-74S16, DS-74D16, DS-74S12, and DS-74D12 models represent a perfect blend of power, flexibility, and precision, catering to the evolving needs of professionals in the welding industry. These machines are suitable for diverse applications, ranging from heavy industrial tasks to light repairs, making them an invaluable addition to any welder’s arsenal.