Miller Electric DS-74S12, DS-74S16, DS-74D12, and DS-74D16 manual Drive Assembly, Wire

Page 36

.Hardware is common and not available unless listed.

See Table 8-1 For

Drive Roll & Wire Guide Kits

 

6

7

8

5

 

 

 

16

 

 

22

14

 

 

17

 

 

 

18

 

 

19

 

 

20

 

 

21

 

15

22

 

 

 

 

23

9

 

14

 

 

12

 

 

10

 

 

2

1

4

3

35 36

11

13

 

24

37

25

38

 

39

 

40

 

34

33 32

31

26

27

28

29

30

 

 

 

 

 

 

802 977-B

 

 

 

 

Figure 8-4. Drive Assembly, Wire

 

 

 

 

 

 

 

 

Quantity

 

 

Item

Dia.

Part

 

Model

 

 

No.

Mkgs.

No.

Description

DS-74S

DS-74D

 

 

 

Figure 8-4. Drive Assembly, Wire (Figure 8-1Item 26)

 

 

 

 

 

 

 

 

 

 

 

. . .

1 . . . .

. . . . . . . . . . .

010 668

. . Screw, Cap Stl Sch .250-20 X 1.500

4

4. .

 

. . .

2 . . . .

. . . . . . . . . . .

172 075

. . Carrier, Drive Roll W/Components 24 Pitch

4

4. .

 

. . .

3 . . . .

. . . . . . . . . . .

149 962

. . Spacer, Carrier Drive Roll

4

4. .

 

. . .

4 . . . .

. . . . . . . . . . .

149 486

. . Pin, Rotation Arm Rocker

2

2. .

 

. . .

5 . . . .

. . . . . . . . . . .

163 282

. . Nut, .250-28 Stl

2

2. .

 

. . .

6 . . . .

. . . . . . . . . . .

165 798

. . Spring, Pressure Arm Retaining

2

2. .

 

. . .

7 . . . .

. . . . . . . . . . .

165 799

. . Washer, Flat .257 Id Stl

2

2. .

 

. . .

8 . . . .

. . . . . . . . . . .

132 750

. . Arm, Pressure

2

2. .

 

. . .

9 . . . .

. . . . . . . . . . .

150 520

. . Spacer, Rotation Pin

2

2. .

 

. . . 10 . . . .

. . . . . . . . . . .

133 493

. . Ring, Retaining Ext .250 Shaft X .025thk

2

2. .

 

. . . 11 . . . .

. . . . . . . . . . .

133 350

. . Pin, Hinge

1

1. .

 

. . . 12 . . .

M1,101 . . . .

201 230

. . Motor, Gear 1/8hp 24vdc Standard Speed

1

1. .

 

. . . 12 . . .

M1,101 . . . .

201 231

. . Motor, Gear 1/8hp 24vdc High Speed

0

1. .

 

. . . . . . . . . . . . . . . . . . . . .

153 491

. . . . Kit, Brush Replacement (consisting of)

1

1. .

 

. . . . . . . . . . . . . . . . . . . . .

153 492

. . . . . Cap, Brush

2

2. .

 

. . . . . . . . . . . . . . . . . . . .

*153 493

. . . . . Brush, Carbon

2

2. .

 

OM-1500-13 Page 32

Image 36
Contents OM-1500-13 207 494H ProcessesDescription File MIG GmawFrom Miller to You Table of Contents Page Symbol Usage Marks a special safety messageArc Welding Hazards Electric Shock can killARC Rays can burn eyes and skin Welding can cause fire or explosionFlying Metal can injure eyes Buildup of GAS can injure or killCalifornia Proposition 65 Warnings Principal Safety Standards EMF InformationAbout Pacemakers UNE Décharge Électrique peut entraîner la mort LES Fumées ET LES GAZ peuvent être dangereuxIndique un message de sécurité particulier LE Soudage peut provoquer un Incendie ou une explosionDES Particules Volantes peuvent blesser les yeux DES Pièces Chaudes peuvent provoquer des brûlures gravesRisque D’INCENDIE OU D’EXPLO LA Chute DE L’APPAREIL peut blesser’EMPLOI Excessif peut SUR DES Organes Mobiles peuvent provoquer des blessuresPrincipales normes de sécurité En ce qui concerne les stimulateurs cardiaquesSpecifications Installing Swivel Into Pipe PostDo not remove Safety Collar until instructed to RatingInstalling Control Box And Adjusting Tilt Installing Boom And Reel SupportInstalling Wire Guide Extension Equipment Connection Diagram Control Box Connections Pin Plug InformationPin Information Removing Safety Collar And Adjusting Boom Wire Type, Size, And Feed Speed Capability TableMotor Speed Wire Type Wire Size Feed Speed Capability Gun Recommendation TableInstalling And Threading Welding Wire Out touchingSetting Internal DIP Switches Current Detect Override OFF Factory Default S1-1 And S1-2Right Side Motor Control Board PC1 Left Side Motor PC101 Automatic Run-In OFF S1-1 And S1-2Optional Equipment DIP Switch Settings PC60Power Switch Left/Right Select Switch Jog/PurgeTrigger Hold Switch Voltage Control And Digital MetersRoutine Maintenance Disconnect power before maintainingMonths Diagnostics Troubleshooting Disconnect power before troubleshootingTrouble Remedy OM-1500-13 − Electrical Diagram 204 716-B − Parts List Quantity Control Box Harness Connectors/Receptacles 130Boom Assembly Boom Assembly -1 Item Drive Assembly, Wire PLG5 Support, Hub & Reel Drive Roll and Wire Guide Kits Fraction MetricRoll Kit RollPage Page Page Service SupportOwner’s Record Miller Electric Mfg. Co

DS-74D12, DS-74S12, and DS-74D16, DS-74S16 specifications

Miller Electric has long been recognized for its high-quality welding and cutting equipment. Among their extensive lineup, the DS-74S16, DS-74D16, DS-74S12, and DS-74D12 models stand out for their robust features and advanced technologies tailored for professional welders and metal fabricators.

The Miller DS-74S16 is particularly engineered for heavy-duty applications, making it perfect for industrial environments. It boasts a powerful input range, providing versatility for different welding processes. Its user-friendly interface allows for quick adjustments, ensuring efficiency during operation. The design emphasizes safety and reliability, with protections against overcurrent and thermal overload. Similarly, the DS-74D16 offers dual capabilities for welding and cutting, which adds flexibility to a welder's toolkit. This model integrates advanced digital controls that help maintain consistent performance, enhancing the overall quality of the welds produced.

Moving on to the DS-74S12 and DS-74D12 models, these versions cater to lighter applications without compromising on quality. The DS-74S12 is designed with portability in mind, making it an excellent choice for fieldwork and smaller workshops. It features a compact design while still delivering impressive performance, ideal for less demanding tasks. The DS-74D12 variant shares this lightweight construction but offers the added benefit of dual-functionality. Users can effortlessly switch between welding and cutting, accommodating various project requirements.

Across the board, these models incorporate Miller’s innovative technologies. Their advanced inverter technology helps increase efficiency, reduce energy consumption, and minimize noise levels during operation. Additionally, the use of durable materials ensures longevity and resilience in harsh working conditions.

The entire range is characterized by ease of maintenance and serviceability, with components designed for quick replacement when needed. User support and comprehensive documentation provided by Miller Electric further enhance the experience for both novice and experienced welders.

Overall, the DS-74S16, DS-74D16, DS-74S12, and DS-74D12 models represent a perfect blend of power, flexibility, and precision, catering to the evolving needs of professionals in the welding industry. These machines are suitable for diverse applications, ranging from heavy industrial tasks to light repairs, making them an invaluable addition to any welder’s arsenal.