Miller Electric DS-74S16, DS-74S12, DS-74D12, and DS-74D16 manual Harness Connectors/Receptacles, 130

Page 33

 

 

 

 

Quantity

Item

Dia.

Part

 

Model

No.

Mkgs.

No.

Description

D-74S

D-74D

 

 

 

Figure 8-2. Control Box (Continued)

 

 

 

 

 

 

 

 

. . . 17 . . .

R1,101 .

. . . 073 562

. . Pot,Cp Std Slot 1t 2. W 10k Linear

. . . 2 . .

0. .

. . . 17 R1,101,70,170 . 224 597

. . Pot, Cermet Std Flat 3.75T 2 W 10K Linear

. . . 0 . .

4. .

. . . 18 . . .

. . . . . . . . .

. . . 204 723

. . Panel, Front

. . . 1 . .

1. .

. . . 19 . . .

. . . . . . . . .

. . . 204 724

. . Nameplate, Miller Lower

. . . 1 . .

1. .

. . . 20 . . .

S2,102 . . . . 200 295

. . Switch, rocker spdt 15A 12V (on)−off−(on)

. . . 2 . .

2. .

. . . 21 . .

S3, S103

. . . 201 642

. . Switch, rocker spdt 15A 12V (on)−none−(on

. . . 2 . .

2. .

. . . 22 . . .

. S100 . .

. . . 201 641

. . Switch, rocker spdt 15A 12V (on)−off−(on) W/leds

. . . 1 . .

1. .

. . . 23 . . .

. . . . . . . . .

. . . 193 919

. . Knob, pointer 1.250 dia x .250 id w/two set screws

. . . 2 . .

4. .

. . . 24 . . .

. . . . . . . . .

. . . 206 513

. . Nameplate, Miller D-74S Upper

. . . 1 . .

0. .

. . . 24 . . .

. . . . . . . . .

. . . 206 511

. . Nameplate, Miller D-74D Upper

. . . 0 . .

1. .

+When ordering a component originally displaying a precautionary label, the label should also be ordered.

To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested Replacement Parts. Model and serial number required when ordering parts from your local distributor.

Dia.

 

Part

Description

Quantity

Mkgs.

 

No.

 

 

 

Harness Connectors/Receptacles

 

 

 

 

 

 

. . . . . . . . . PLG6,106

. . . .

115 094

. . . Housing Plug+Skts, (service kit)

. . . 1

. . . . . . . . . PLG4,104

. . . . 136 810

. . . Housing Plug+Skts, (service kit)

. . . 1

. . . . . . . . . . . PLG72 . .

. . . .

115 092

. . . Housing Plug+Skts, (service kit)

. . . 1

. . . . . . . . . PLG9,109

. . . . 201 665

. . . Housing Plug+Skts, (service kit)

. . . 1

. . . . . . PLG11, 21,71,111 . 131 055

. . . Housing Rcpt+Skts, (service kit)

. . . 1

. . . . . . . . PLG7,67,107 . . .

115 091

. . . Housing Plug+Skts, (service kit)

. . . 1

. . . . . . . . . PLG17,70

. . . . 158 719

. . . Housing Plug+Skts, (service kit)

. . . 1

. . . . . . . . . . PLG117 . . . . . 165 404

. . . Housing Rcpt+Skts, (service kit)

. . . 1

. . . . . PLG1,77,78,79,101

202 592

. . . Housing Plug+Skts, (service kit)

. . . 1

. . . . . . PLG3,75,76,103 .

115 093

. . . Housing Plug+Skts, (service kit)

. . . 1

. . . . . . . . . . . PLG51 . .

. . . .

174 824

. . . Housing Plug Pins+Skts, (service kit)

. . . 1

. . . . . . . . . PLG8,108

. . . . 131 054

. . . Housing Rcpt+Skts, (service kit)

. . . 1

. . . . . . . . . PLG10,110

. . . .

130 203

. . . Housing Plug+Skts, (service kit)

. . . 1

OM-1500-13 Page 29

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Image 33
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Contents Processes OM-1500-13 207 494HDescription File MIG GmawFrom Miller to You Table of Contents Page Marks a special safety message Symbol UsageArc Welding Hazards Electric Shock can killWelding can cause fire or explosion ARC Rays can burn eyes and skinFlying Metal can injure eyes Buildup of GAS can injure or killCalifornia Proposition 65 Warnings Principal Safety Standards EMF InformationAbout Pacemakers UNE Décharge Électrique peut entraîner la mort LES Fumées ET LES GAZ peuvent être dangereuxIndique un message de sécurité particulier Incendie ou une explosion LE Soudage peut provoquer unDES Particules Volantes peuvent blesser les yeux DES Pièces Chaudes peuvent provoquer des brûlures gravesLA Chute DE L’APPAREIL peut blesser Risque D’INCENDIE OU D’EXPLO’EMPLOI Excessif peut SUR DES Organes Mobiles peuvent provoquer des blessuresEn ce qui concerne les stimulateurs cardiaques Principales normes de sécuritéInstalling Swivel Into Pipe Post SpecificationsDo not remove Safety Collar until instructed to RatingInstalling Boom And Reel Support Installing Control Box And Adjusting TiltInstalling Wire Guide Extension Equipment Connection Diagram Control Box Connections Pin Plug InformationPin Information Wire Type, Size, And Feed Speed Capability Table Removing Safety Collar And Adjusting BoomMotor Speed Wire Type Wire Size Feed Speed Capability Gun Recommendation TableOut touching Installing And Threading Welding WireCurrent Detect Override OFF Factory Default S1-1 And S1-2 Setting Internal DIP SwitchesRight Side Motor Control Board PC1 Left Side Motor PC101 Automatic Run-In OFF S1-1 And S1-2PC60 Optional Equipment DIP Switch SettingsLeft/Right Select Switch Jog/Purge Power SwitchVoltage Control And Digital Meters Trigger Hold SwitchRoutine Maintenance Disconnect power before maintainingMonths Diagnostics Troubleshooting Disconnect power before troubleshootingTrouble Remedy OM-1500-13 − Electrical Diagram 204 716-B − Parts List Quantity Control Box 130 Harness Connectors/ReceptaclesBoom Assembly Boom Assembly -1 Item Drive Assembly, Wire PLG5 Support, Hub & Reel Fraction Metric Drive Roll and Wire Guide KitsRoll Kit RollPage Page Page Support ServiceMiller Electric Mfg. Co Owner’s Record

DS-74D12, DS-74S12, and DS-74D16, DS-74S16 specifications

Miller Electric has long been recognized for its high-quality welding and cutting equipment. Among their extensive lineup, the DS-74S16, DS-74D16, DS-74S12, and DS-74D12 models stand out for their robust features and advanced technologies tailored for professional welders and metal fabricators.

The Miller DS-74S16 is particularly engineered for heavy-duty applications, making it perfect for industrial environments. It boasts a powerful input range, providing versatility for different welding processes. Its user-friendly interface allows for quick adjustments, ensuring efficiency during operation. The design emphasizes safety and reliability, with protections against overcurrent and thermal overload. Similarly, the DS-74D16 offers dual capabilities for welding and cutting, which adds flexibility to a welder's toolkit. This model integrates advanced digital controls that help maintain consistent performance, enhancing the overall quality of the welds produced.

Moving on to the DS-74S12 and DS-74D12 models, these versions cater to lighter applications without compromising on quality. The DS-74S12 is designed with portability in mind, making it an excellent choice for fieldwork and smaller workshops. It features a compact design while still delivering impressive performance, ideal for less demanding tasks. The DS-74D12 variant shares this lightweight construction but offers the added benefit of dual-functionality. Users can effortlessly switch between welding and cutting, accommodating various project requirements.

Across the board, these models incorporate Miller’s innovative technologies. Their advanced inverter technology helps increase efficiency, reduce energy consumption, and minimize noise levels during operation. Additionally, the use of durable materials ensures longevity and resilience in harsh working conditions.

The entire range is characterized by ease of maintenance and serviceability, with components designed for quick replacement when needed. User support and comprehensive documentation provided by Miller Electric further enhance the experience for both novice and experienced welders.

Overall, the DS-74S16, DS-74D16, DS-74S12, and DS-74D12 models represent a perfect blend of power, flexibility, and precision, catering to the evolving needs of professionals in the welding industry. These machines are suitable for diverse applications, ranging from heavy industrial tasks to light repairs, making them an invaluable addition to any welder’s arsenal.
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