Miller Electric manual 169, M-15 Gun -1 Item

Page 41

 

Item

Part

 

 

 

No.

No.

Description

Quantity

 

 

 

169 589

Figure 7-2. M-15 Gun (Fig 7-1 Item 43)

 

 

 

 

 

 

. . .

1

. . . . . 169 715

. . NOZZLE, slip type .500 orf flush

. . . 1

. . .

1

. . .

176 237

. . NOZZLE, spot flat

. . . 1

. . .

1

. . .

176 239

. . NOZZLE, spot inside corner

. . . 1

. . .

1

. . .

176 241

. . NOZZLE, spot outside corner

. . . 1

. . .

2

. . .

087 299

. . TIP, contact scr .023 wire x 1.125

. . . 1

. . .

2

. . . . . 000 067

. . TIP, contact scr .030 wire x 1.125

. . . 1

. . .

2

. . .

000 068

. . TIP, contact scr .035 wire x 1.125

. . . 1

. . .

3

. . . . . 169 716

. . ADAPTER, contact tip

. . . 1

. . .

4

. . . . . 170 470

. . RING, retaining

. . . 1

. . .

5

. . . . . 170 471

. . O-RING

. . . 1

. . .

6

. . . . . 169 717

. . WASHER, shock

. . . 2

. . .

7

. . . . . 169 718

. . TUBE, head

. . . 1

. . .

8

. . . . . 169 738

. . NUT, locking handle

. . . 2

. . .

9

. . . . . 169 719

. . NUT, jam (gun end)

. . . 1

. . .

9

. . . . . 169 732

. . NUT, jam

. . . 1

. . . 10

. . . . .

169 720

. . CONNECTOR, cable (gun end)

. . . 1

. . . 10

. . . . .

169 733

. . CONNECTOR, cable

. . . 1

. . . 11

. . . . .

169 721

. . NUT, connector

. . . 2

. . . 12

. . . . .

172 017

. . M15 UNICABLE CLAMP KIT, (consisting of)

. . . 2

. . . 13

. . . . .

169 735

. . . . CLIP, compression

. . . 1

. . . 14

. . . . .

169 742

. . . . TUBE, support

. . . 1

. . . 15

. . . . .

169 743

. . . . CLAMP, inner

. . . 1

. . . 16

. . . . .

169 740

. . . . CLAMP, jacket

. . . 1

. . . 17

. . . . .

169 746

. . . . CONNECTOR, switch lead

. . . 2

. . . 18

. . . . .

169 737

. . HANDLE

. . . 2

. . . 19

. . . . .

169 741

. . STRAIN RELIEF, cable

. . . 2

. . . 20

. . . . .

180 433

. . CORD, trigger assembly (consisting of)

. . . 1

. . . 21

. . . . .

180 551

. . . . BLOCK, terminal rear inc/dec

. . . 1

. . . 22

. . . . .

180 427

. . . . CORD, trigger

. . . 1

. . . 23

. . . . .

173 521

. . CONNECTOR, feeder (consisting of)

. . . 1

. . . 24

.. .. .. . .

079 974

. . . . O-RING, .500 ID x .103CS rbr

. . . 2

. . . 25

172 257

. . KIT, liner monocoil .023/.025 wire x 15ft (consisting of)

. . . 1

. . . 25

. . . . .

172 258

. . KIT, liner monocoil .030/.035 wire x 15ft (consisting of)

. . . 1

. . . 26

. . . . .

079 975

. . . . O-RING, .187 ID x .103CS rbr

. . . 1

. . . 27

. . . . .

169 723

. . GUIDE, outlet

. . . 1

. . . 28

. . . . .

169 739

. . SWITCH, trigger

. . . 1

OPTIONAL

To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested Replacement Parts. Model and serial number required when ordering parts from your local distributor.

OM-1314 Page 37

Image 41
Contents Description OM-1314Processes From Miller to You Table of Contents Page Marks a special safety message Symbol UsageArc Welding Hazards Electric Shock can killWelding can cause fire or explosion ARC Rays can burn eyes and skinFlying Metal can injure eyes Buildup of GAS can injure or killPrincipal Safety Standards About Pacemakers EMF InformationConsignes DE Securite Lire Avant Utilisation Signification des symbolesUN Choc É Lectrique peut tuer LES Fumé ES ET LES GAZ peuvent ê tre dangereuxLE Bruit peut affecter l’ouïe LE Soudage peut provoquer un incendie ou une explosionDES Particules Volantes peuvent blesser les yeux LA Chute DE L’APPAREIL peut blesser Risque D’INCENDIE OU’EMPLOI Excessif peut DES Organes Mobiles peuvent provoquer des blessuresConsignes relatives aux stimulateurs cardiaques Principales normes de sé curitéInformation sur les champs é lectromagné tiques Volt-Ampere Curves InstallationSpecifications Overheating Duty Cycle And OverheatingInstalling Gas Supply Installing Work ClampFollow wire manufacturer’s recommendation Do not move or operate unit Where it could tip Electrical Service GuideSelecting a Location And Connecting Input Power Standard Wire Spool Standard Wire Reel Installing Wire Spool And Adjusting Hub TensionInstalling Drive Roll And Threading Welding Wire Weld Parameters OperationControls 14 ga 16 ga 18 ga 20 ga 22 gaMaintenance Maintenance & TroubleshootingMonths Fuse F1Unicable Repair Turn Off power before replacing contact tipReplacing Gun Contact Tip To Reassemble Gun Cleaning Or Replacing Gun LinerDisconnect gun from unit Remove handle Remove switch housing. Note If installing new Replacing Switch And/Or Head TubeTurn Off power before cleaning or repairing drive assembly Cleaning Or Repairing Drive AssemblyWelding Trouble Remedy TroubleshootingCircuit Diagram Electrical DiagramTypical MIG Process Connections MIG Welding Gmaw GuidelinesWire Recommendation Wire Speed Typical MIG Process Control SettingsSelect Wire Size Select VoltageHolding And Positioning Welding Gun Conditions That Affect Weld Bead Shape Gun Movement During Welding Poor Weld Bead CharacteristicsGood Weld Bead Characteristics Troubleshooting Porosity Troubleshooting Excessive SpatterTroubleshooting Excessive Penetration Possible Causes Corrective ActionsTroubleshooting Burn-Through Troubleshooting Lack Of PenetrationTroubleshooting Incomplete Fusion Troubleshooting Distortion Troubleshooting Waviness Of BeadFlat & Horizontal1 Fillet Common MIG Shielding GasesApplication OM-1314 Main Assembly Parts ListDia Part Mkgs Description Quantity M-15 Gun M-15 Gun -1 Item 169Drive Assembly, Wire -1 Item Support ServiceMiller Electric Mfg. Co Owner’s Record

M-15 specifications

Miller Electric M-15 is a highly regarded welding machine designed to cater to a variety of welding applications in both industrial and commercial environments. Known for its reliability and efficiency, the M-15 stands out in the Miller Electric lineup due to its impressive performance and user-friendly features.

One of the primary characteristics of the M-15 is its versatility. It supports multiple welding processes, including MIG, TIG, and Stick welding. This multi-process capability allows operators to switch between different techniques without needing to change equipment, making it an ideal choice for fabricators and maintenance professionals who handle various welding tasks.

The M-15 is engineered with advanced inverter technology, which enhances its performance and efficiency. This technology allows for a lightweight design while still delivering powerful output. The machine offers a wide range of amperage, making it suitable for welding thin materials as well as thicker sections. As a result, the M-15 can tackle everything from delicate sheet metal projects to robust structural welds.

Another standout feature is its intuitive control panel, which simplifies operation for both novice and experienced welders. The easy-to-read display provides essential information regarding settings and performance, allowing users to make adjustments on the fly. This user-friendly interface minimizes the learning curve and maximizes productivity in the workshop.

In terms of safety, the Miller Electric M-15 incorporates several features designed to protect users during operation. Its built-in thermal overload protection automatically shuts down the machine in case of overheating, thus preventing damage to the equipment and ensuring the safety of the operator.

Durability is also a hallmark of the M-15. Constructed with high-quality materials, this welding machine is built to withstand the rigors of daily use in demanding environments. The housing is designed to protect internal components from dust, debris, and accidental impacts, ensuring consistent performance over time.

Overall, the Miller Electric M-15 combines advanced technology, versatility, and reliability into a compact and powerful welding machine. Its user-friendly design, safety features, and robust construction make it a top choice for professionals looking to invest in a reliable welding solution. Whether for heavy industrial applications or lighter fabrication work, the M-15 is equipped to meet a wide range of welding challenges with confidence.