Miller Electric M-15 manual ARC Rays can burn eyes and skin, Welding can cause fire or explosion

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ARC RAYS can burn eyes and skin.

Arc rays from the welding process produce intense visible and invisible (ultraviolet and infrared) rays that can burn eyes and skin. Sparks fly off from the weld.

DWear a welding helmet fitted with a proper shade of filter to protect your face and eyes when welding or watching (see ANSI Z49.1 and Z87.1 listed in Safety Standards).

DWear approved safety glasses with side shields under your helmet.

DUse protective screens or barriers to protect others from flash and glare; warn others not to watch the arc.

DWear protective clothing made from durable, flame-resistant mate- rial (leather and wool) and foot protection.

WELDING can cause fire or explosion.

Welding on closed containers, such as tanks, drums, or pipes, can cause them to blow up. Sparks can fly off from the welding arc. The flying sparks, hot workpiece, and hot equipment can cause fires and

burns. Accidental contact of electrode to metal objects can cause sparks, explosion, overheating, or fire. Check and be sure the area is safe before doing any welding.

DProtect yourself and others from flying sparks and hot metal.

DDo not weld where flying sparks can strike flammable material.

DRemove all flammables within 35 ft (10.7 m) of the welding arc. If this is not possible, tightly cover them with approved covers.

DBe alert that welding sparks and hot materials from welding can easily go through small cracks and openings to adjacent areas.

DWatch for fire, and keep a fire extinguisher nearby.

DBe aware that welding on a ceiling, floor, bulkhead, or partition can cause fire on the hidden side.

DDo not weld on closed containers such as tanks, drums, or pipes, unless they are properly prepared according to AWS F4.1 (see Safety Standards).

DConnect work cable to the work as close to the welding area as practical to prevent welding current from traveling long, possibly unknown paths and causing electric shock and fire hazards.

DDo not use welder to thaw frozen pipes.

DRemove stick electrode from holder or cut off welding wire at contact tip when not in use.

DWear oil-free protective garments such as leather gloves, heavy shirt, cuffless trousers, high shoes, and a cap.

DRemove any combustibles, such as a butane lighter or matches, from your person before doing any welding.

FLYING METAL can injure eyes.

DWelding, chipping, wire brushing, and grinding cause sparks and flying metal. As welds cool, they can throw off slag.

DWear approved safety glasses with side shields even under your welding helmet.

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BUILDUP OF GAS can injure or kill.

D Shut off shielding gas supply when not in use.

D Always ventilate confined spaces or use approved air-supplied respirator.

HOT PARTS can cause severe burns.

DDo not touch hot parts bare handed.

DAllow cooling period before working on gun or

torch.

MAGNETIC FIELDS can affect pacemakers.

D Pacemaker wearers keep away.

D Wearers should consult their doctor before going near arc welding, gouging, or spot welding operations.

NOISE can damage hearing.

Noise from some processes or equipment can damage hearing.

DWear approved ear protection if noise level is high.

CYLINDERS can explode if damaged.

Shielding gas cylinders contain gas under high pressure. If damaged, a cylinder can explode. Since gas cylinders are normally part of the welding process, be sure to treat them carefully.

DProtect compressed gas cylinders from excessive heat, mechani- cal shocks, slag, open flames, sparks, and arcs.

DInstall cylinders in an upright position by securing to a stationary support or cylinder rack to prevent falling or tipping.

DKeep cylinders away from any welding or other electrical circuits.

DNever drape a welding torch over a gas cylinder.

DNever allow a welding electrode to touch any cylinder.

DNever weld on a pressurized cylinder – explosion will result.

DUse only correct shielding gas cylinders, regulators, hoses, and fit- tings designed for the specific application; maintain them and associated parts in good condition.

DTurn face away from valve outlet when opening cylinder valve.

DKeep protective cap in place over valve except when cylinder is in use or connected for use.

DRead and follow instructions on compressed gas cylinders, associated equipment, and CGA publication P-1 listed in Safety Standards.

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Contents OM-1314 ProcessesDescription From Miller to You Table of Contents Page Arc Welding Hazards Symbol UsageMarks a special safety message Electric Shock can killFlying Metal can injure eyes ARC Rays can burn eyes and skinWelding can cause fire or explosion Buildup of GAS can injure or killPrincipal Safety Standards EMF Information About PacemakersUN Choc É Lectrique peut tuer Signification des symbolesConsignes DE Securite Lire Avant Utilisation LES Fumé ES ET LES GAZ peuvent ê tre dangereuxLE Soudage peut provoquer un incendie ou une explosion DES Particules Volantes peuvent blesser les yeuxLE Bruit peut affecter l’ouïe ’EMPLOI Excessif peut Risque D’INCENDIE OULA Chute DE L’APPAREIL peut blesser DES Organes Mobiles peuvent provoquer des blessuresPrincipales normes de sé curité Information sur les champs é lectromagné tiquesConsignes relatives aux stimulateurs cardiaques Installation SpecificationsVolt-Ampere Curves Duty Cycle And Overheating OverheatingInstalling Work Clamp Installing Gas SupplyFollow wire manufacturer’s recommendation Electrical Service Guide Selecting a Location And Connecting Input PowerDo not move or operate unit Where it could tip Installing Wire Spool And Adjusting Hub Tension Standard Wire Spool Standard Wire ReelInstalling Drive Roll And Threading Welding Wire Controls OperationWeld Parameters 14 ga 16 ga 18 ga 20 ga 22 gaMonths Maintenance & TroubleshootingMaintenance Fuse F1Turn Off power before replacing contact tip Replacing Gun Contact TipUnicable Repair Cleaning Or Replacing Gun Liner Disconnect gun from unitTo Reassemble Gun Replacing Switch And/Or Head Tube Remove handle Remove switch housing. Note If installing newCleaning Or Repairing Drive Assembly Turn Off power before cleaning or repairing drive assemblyTroubleshooting Welding Trouble RemedyElectrical Diagram Circuit DiagramMIG Welding Gmaw Guidelines Typical MIG Process ConnectionsSelect Wire Size Typical MIG Process Control SettingsWire Recommendation Wire Speed Select VoltageHolding And Positioning Welding Gun Conditions That Affect Weld Bead Shape Poor Weld Bead Characteristics Good Weld Bead CharacteristicsGun Movement During Welding Troubleshooting Excessive Penetration Troubleshooting Excessive SpatterTroubleshooting Porosity Possible Causes Corrective ActionsTroubleshooting Lack Of Penetration Troubleshooting Incomplete FusionTroubleshooting Burn-Through Troubleshooting Waviness Of Bead Troubleshooting DistortionCommon MIG Shielding Gases ApplicationFlat & Horizontal1 Fillet OM-1314 Parts List Main AssemblyDia Part Mkgs Description Quantity M-15 Gun 169 M-15 Gun -1 ItemDrive Assembly, Wire -1 Item Service SupportOwner’s Record Miller Electric Mfg. Co

M-15 specifications

Miller Electric M-15 is a highly regarded welding machine designed to cater to a variety of welding applications in both industrial and commercial environments. Known for its reliability and efficiency, the M-15 stands out in the Miller Electric lineup due to its impressive performance and user-friendly features.

One of the primary characteristics of the M-15 is its versatility. It supports multiple welding processes, including MIG, TIG, and Stick welding. This multi-process capability allows operators to switch between different techniques without needing to change equipment, making it an ideal choice for fabricators and maintenance professionals who handle various welding tasks.

The M-15 is engineered with advanced inverter technology, which enhances its performance and efficiency. This technology allows for a lightweight design while still delivering powerful output. The machine offers a wide range of amperage, making it suitable for welding thin materials as well as thicker sections. As a result, the M-15 can tackle everything from delicate sheet metal projects to robust structural welds.

Another standout feature is its intuitive control panel, which simplifies operation for both novice and experienced welders. The easy-to-read display provides essential information regarding settings and performance, allowing users to make adjustments on the fly. This user-friendly interface minimizes the learning curve and maximizes productivity in the workshop.

In terms of safety, the Miller Electric M-15 incorporates several features designed to protect users during operation. Its built-in thermal overload protection automatically shuts down the machine in case of overheating, thus preventing damage to the equipment and ensuring the safety of the operator.

Durability is also a hallmark of the M-15. Constructed with high-quality materials, this welding machine is built to withstand the rigors of daily use in demanding environments. The housing is designed to protect internal components from dust, debris, and accidental impacts, ensuring consistent performance over time.

Overall, the Miller Electric M-15 combines advanced technology, versatility, and reliability into a compact and powerful welding machine. Its user-friendly design, safety features, and robust construction make it a top choice for professionals looking to invest in a reliable welding solution. Whether for heavy industrial applications or lighter fabrication work, the M-15 is equipped to meet a wide range of welding challenges with confidence.