Miller Electric S-74DX manual Introduction, Installation, Specifications, Site Selection

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SECTION 4 − INTRODUCTION

4-1. Specifications

Type of

Welding Power

Wire Feed Speed Range

Wire Diameter

Welding

IP

Overall

Weight

Input Power

Source Type

Range

Circuit Rating

Rating

Dimensions

 

 

 

 

 

 

 

 

 

 

24 Volts AC

Constant Voltage

Standard: 50 To 780 ipm

.023 To 1/8 in

100 Volts,

IP 21

Length: 27 in

45 lb

Single-Phase

(CV)

(1.2 To 19.8 mpm)

(0.6 To 3.2 mm)

750 Amperes,

 

(686 mm)

(20.4 kg)

10 Amperes

DC With 14-Pin

 

 

100% Duty

 

Width: 12-1/2 in

 

50/60 Hertz

And Contactor

Optional High Speed: 92 To

Max Spool

Cycle

 

 

 

(318 mm)

 

 

Control

1435 ipm (2.3 To 36.4 mpm)

Weight: 60 lb

 

 

 

 

 

 

Height: 14 in

 

 

 

 

(27 kg)

 

 

 

 

 

Optional Low Speed: 19 to

 

 

 

(356 mm)

 

 

 

300 ipm (0.4 to 7.6 mpm)

 

 

 

 

 

 

 

 

 

 

 

 

 

SECTION 5 − INSTALLATION

5-1. Site Selection

3 4

1

5

2

YDo not put feeder where welding wire hits cylinder.

YDo not move or operate equipment when it could tip.

1Wire Feeder

2Rubber Feet

Choose slot that allows all rubber feet to sit securely on top of welding power source.

3Wire Spool/Reel

4Gas Cylinder w/Hose And Regulator (Customer Supplied)

.Shielding gas pressure not to exceed 100 PSI (689 kPa).

5Welding Power Source

6Running Gear

.Factory voltage settings are V-

Min 10 and V-Max 38. If you are using a power source with a dif- ferent voltage range, see Sec- tion 5-8for V-Min And V-Max adjustments.

6

Ref. ST-152 468-A / ST-152 467-C

OM-1500-9 Page 11

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Contents File MIG Gmaw OM-1500-9 207 749KProcesses DescriptionFrom Miller to You Table of Contents Standards DirectivesElectric Shock can kill Symbol UsageMarks a special safety message Arc Welding HazardsBuildup of GAS can injure or kill ARC Rays can burn eyes and skinWelding can cause fire or explosion Flying Metal can injure eyesCalifornia Proposition 65 Warnings Principal Safety Standards EMF InformationAbout Pacemakers UNE Décharge Électrique peut entraîner la mort LES Fumées ET LES GAZ peuvent être dangereuxIndique un message de sécurité particulier DES Pièces Chaudes peuvent provoquer des brûlures graves LE Soudage peut provoquer unIncendie ou une explosion DES Particules Volantes peuvent blesser les yeuxDES Organes Mobiles peuvent provoquer des blessures Risque D’INCENDIE OU D’EXPLOLA Chute DE L’APPAREIL peut blesser ’EMPLOI Excessif peut SUREn ce qui concerne les stimulateurs cardiaques Principales normes de sécurité− Definitions + +Rating Label For CE Products Symbols And DefinitionsSite Selection − InstallationSpecifications − IntroductionRear Panel Connections And Rotating Drive Assembly Gun Recommendation Table Wire Type, Size, And Feed Speed Capability TableMotor Speed Wire Type Wire Size Feed Speed Capability Pin Plug InformationExtending from outlet wire guide as Installing And Threading Welding WireSetting Internal DIP Switches Position Settings And Results For DIP Switch S1Defining Motor Speed S1-7 Power Source Selection Menu Program Push Button Power Switch− Operation Operational TermsWire Speed Front Panel ControlsTime sec Volts Upper DisplayLower Display Setup Push ButtonSequence Push Button Adjust ControlAuxiliary Menus Wire Feed Speed Units Reset To Factory SettingsPower Source Selection Menu Trigger Hold SetupDisplay Hold Jog/PurgeSoftware Revision Level CodeSequence Parameters In a Program − Setting Sequence ParametersRoutine Maintenance − Setting Dual Schedule Parameters− Maintenance Optional Dual Schedule Switch DiagramsLED3-Related Error Indications DiagnosticsCircuit Diagram − Electrical DiagramOM-1500-9 Main Assembly − Parts ListPart Description Quantity Control Box 207 Drive Assembly, Wire PLG5 Drive Roll And Wire Guide Kits Roll Kit Drive Roll Fraction MetricRoll Kit Drive Roll Work like a Pro Page Support ServiceMiller Electric Mfg. Co Owner’s Record