Miller Electric OM-1313 manual Gun Movement During Welding, Poor Weld Bead Characteristics

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6-5. Gun Movement During Welding

NOTE

Normally, a single stringer bead is satisfactory for most narrow groove weld joints; however, for wide groove weld joints or bridging across gaps, a weave bead or multiple stringer beads works better.

1

2

3

1Stringer Bead – Steady Movement Along Seam

2Weave Bead – Side To Side Movement Along Seam

3Weave Patterns

Use weave patterns to cover a wide area in one pass of the electrode.

S-0054-A

6-6. Poor Weld Bead Characteristics

1

2

3

4

1 Large Spatter Deposits

2 Rough, Uneven Bead

3 Slight Crater During Welding

4 Bad Overlap

5 Poor Penetration

5

S-0053-A

6-7. Good Weld Bead Characteristics

1

2

3

4

1Fine Spatter

2Uniform Bead

3Moderate Crater During Welding

Weld a new bead or layer for each 1/8 in (3.2 mm) thickness in metals being welded.

4No Overlap

5Good Penetration into Base Metal

5

S-0052-B

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Contents Visit our website at Arc Welding Power Source Wire FeederSeptember MIG Gmaw Welding Flux Cored Fcaw WeldingFrom Miller to You Table of Contents Page Marks a special safety message Symbol UsageArc Welding Hazards OM-1313ARC Rays can burn eyes and skin Fire or Explosion hazard Principal Safety StandardsAbout Pacemakers EMF InformationVolt-Ampere Curves InstallationSpecifications Exceeding duty cycle can damage unit and void warranty Welding Power Source Duty Cycle And OverheatingWelding Gun Duty Cycle And Overheating OverheatingInstalling Gas Supply Installing Work ClampSetting Gun Polarity Installing Welding GunPolarity Changeover Label Tools Needed 11/16Turn Off unit, and disconnect input power Installing Wire Spool And Adjusting Hub TensionReinstall wrapper Tools Needed 7/16 Changing Input VoltageSelecting a Location And Connecting Input Power Electrical Service GuideInput Voltage Min Grounding Conductor Size In AWG/KcmilThreading Welding Wire OM-1313 Controls For Standard Units OperationFront Panel Controls Higher e.g Volts AC Lower e.g Volts AC Weld Parameter ChartOM-1313 Months Maintenance & TroubleshootingRoutine Maintenance Disconnect gun first Cleaning Or Replacing Gun LinerHead Tube Remove nozzle, contact tip, and adapter Blow out gun casing Remove linerRemove handle locking nut Slide handle Replacing Switch And/Or Head TubeSee Section TroubleshootingReplacing Gun Contact Tip Circuit Diagram Electrical DiagramMIG Welding Gmaw Guidelines Wire Feeder Power Source Gun Work Clamp WorkpieceTypical MIG Process Connections Shielding Gas Regulator/ Flowmeter Wire Recommendation Wire Speed Typical MIG Process Control Settings Select Wire Size Select VoltageHolding And Positioning Welding Gun Push Conditions That Affect Weld Bead ShapePerpendicular Drag Short Normal LongGun Movement During Welding Poor Weld Bead CharacteristicsGood Weld Bead Characteristics Troubleshooting Porosity Troubleshooting Excessive SpatterTroubleshooting Excessive Penetration Possible Causes Corrective ActionsTroubleshooting Burn-Through Troubleshooting Lack Of PenetrationTroubleshooting Incomplete Fusion Weld bead Troubleshooting Waviness Of BeadTroubleshooting Distortion Application Troubleshooting Guide For Semiautomatic Welding EquipmentCommon MIG Shielding Gases Readjust welding parameters Welding arc not stable Wire slipping in drive rollsWelding power source Drive rolls if necessaryOM-1313 Main Assembly Parts ListDia Part Mkgs Description Quantity Center Baffle w/Components Baffle, Center w/Components -1 Item M-15 Gun -1 Item Items IncludesPage Support ServiceYour distributor also gives Owner’s Record