Miller Electric
OM-1313
manual
Troubleshooting
Specification
Poor Weld Bead Characteristics
Install
Parts list
Weld Parameter Chart
Symbol Usage
Threading Welding Wire
Readjust welding parameters
Setting Gun Polarity
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Contents
September
Arc Welding Power Source Wire Feeder
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MIG Gmaw Welding Flux Cored Fcaw Welding
From Miller to You
Table of Contents
Page
Arc Welding Hazards
Symbol Usage
Marks a special safety message
OM-1313
ARC Rays can burn eyes and skin
Principal Safety Standards
Fire or Explosion hazard
EMF Information
About Pacemakers
Installation
Specifications
Volt-Ampere Curves
Welding Gun Duty Cycle And Overheating
Welding Power Source Duty Cycle And Overheating
Exceeding duty cycle can damage unit and void warranty
Overheating
Installing Work Clamp
Installing Gas Supply
Polarity Changeover Label
Installing Welding Gun
Setting Gun Polarity
Tools Needed 11/16
Reinstall wrapper Tools Needed 7/16
Installing Wire Spool And Adjusting Hub Tension
Turn Off unit, and disconnect input power
Changing Input Voltage
Input Voltage
Electrical Service Guide
Selecting a Location And Connecting Input Power
Min Grounding Conductor Size In AWG/Kcmil
Threading Welding Wire
OM-1313
Operation
Front Panel Controls
Controls For Standard Units
Weld Parameter Chart
Higher e.g Volts AC Lower e.g Volts AC
OM-1313
Maintenance & Troubleshooting
Routine Maintenance
Months
Head Tube Remove nozzle, contact tip, and adapter
Cleaning Or Replacing Gun Liner
Disconnect gun first
Blow out gun casing Remove liner
Replacing Switch And/Or Head Tube
Remove handle locking nut Slide handle
Troubleshooting
Replacing Gun Contact Tip
See Section
Electrical Diagram
Circuit Diagram
Typical MIG Process Connections
Wire Feeder Power Source Gun Work Clamp Workpiece
MIG Welding Gmaw Guidelines
Shielding Gas Regulator/ Flowmeter
Select Wire Size
Typical MIG Process Control Settings
Wire Recommendation Wire Speed
Select Voltage
Holding And Positioning Welding Gun
Perpendicular Drag
Conditions That Affect Weld Bead Shape
Push
Short Normal Long
Poor Weld Bead Characteristics
Good Weld Bead Characteristics
Gun Movement During Welding
Troubleshooting Excessive Penetration
Troubleshooting Excessive Spatter
Troubleshooting Porosity
Possible Causes Corrective Actions
Troubleshooting Lack Of Penetration
Troubleshooting Incomplete Fusion
Troubleshooting Burn-Through
Troubleshooting Waviness Of Bead
Troubleshooting Distortion
Weld bead
Troubleshooting Guide For Semiautomatic Welding Equipment
Common MIG Shielding Gases
Application
Welding power source
Welding arc not stable Wire slipping in drive rolls
Readjust welding parameters
Drive rolls if necessary
OM-1313
Parts List
Main Assembly
Dia Part Mkgs Description Quantity
Center Baffle w/Components
Baffle, Center w/Components -1 Item
M-15 Gun -1 Item
Includes
Items
Page
Service
Your distributor also gives
Support
Owner’s Record
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