Miller Electric OM-1313 manual Installing Work Clamp, Installing Gas Supply

Page 11

2-5. Installing Work Clamp

4

5

1 Work Cable

2 Boot

Slide boot onto work cable. Route cable out front panel opening from inside.

3 Negative (–) Output Terminal

Connect cable to terminal and cover connection with boot.

4 Hardware

5 Work Clamp

Route cable through clamp handle

 

1

and secure as shown.

2

 

 

Close door.

 

 

Tools Needed:

3

1/2, 3/4 in

ST-801 566-A

2-6. Installing Gas Supply

Tools Needed:

5/8, 1-1/8 in

 

 

Obtain gas cylinder and chain to

 

1

running gear, wall, or other station-

 

ary support so cylinder cannot fall

 

 

and break off valve.

 

 

 

 

1

Cap

 

 

 

2

2

Cylinder Valve

 

 

 

Remove cap, stand to side of valve,

 

 

 

 

and open valve slightly. Gas flow

 

 

blows dust and dirt from valve.

 

 

Close valve.

 

 

 

3

3

Cylinder

 

 

 

 

4

Regulator/Flowmeter

 

4

 

Install so face is vertical.

 

 

5

Regulator/Flowmeter Gas

 

 

 

 

 

Argon Gas

 

Hose Connection

 

 

6

Welding Power Source Gas

 

 

 

 

 

Hose Connection

 

 

 

Connect customer

supplied

gas

OR

 

hose between regulator/flowmeter

1

gas hose connection, and fitting on

 

 

rear of welding power source.

 

 

 

 

7

 

7

Flow Adjust

 

 

5

 

Typical flow rate is 20 cfh (cubic feet

 

 

 

2

per hour). Check wire manufactur-

 

 

er’s recommended flow rate.

 

 

 

8

CO2 Adapter (Customer Sup-

 

 

 

plied)

 

 

 

3

9

O-Ring (Customer Supplied)

8

9

Install adapter with O-ring between

regulator/flowmeter

and

CO2

 

 

6

CO2 Gas

cylinder.

 

 

 

 

 

 

ST-801 571 / ST-802 028

OM-1313 Page 7

Image 11
Contents MIG Gmaw Welding Flux Cored Fcaw Welding Arc Welding Power Source Wire FeederVisit our website at SeptemberFrom Miller to You Table of Contents Page OM-1313 Symbol UsageMarks a special safety message Arc Welding HazardsARC Rays can burn eyes and skin Fire or Explosion hazard Principal Safety StandardsAbout Pacemakers EMF InformationVolt-Ampere Curves InstallationSpecifications Overheating Welding Power Source Duty Cycle And OverheatingExceeding duty cycle can damage unit and void warranty Welding Gun Duty Cycle And OverheatingInstalling Gas Supply Installing Work ClampTools Needed 11/16 Installing Welding GunSetting Gun Polarity Polarity Changeover LabelChanging Input Voltage Installing Wire Spool And Adjusting Hub TensionTurn Off unit, and disconnect input power Reinstall wrapper Tools Needed 7/16Min Grounding Conductor Size In AWG/Kcmil Electrical Service GuideSelecting a Location And Connecting Input Power Input VoltageThreading Welding Wire OM-1313 Controls For Standard Units OperationFront Panel Controls Higher e.g Volts AC Lower e.g Volts AC Weld Parameter ChartOM-1313 Months Maintenance & TroubleshootingRoutine Maintenance Blow out gun casing Remove liner Cleaning Or Replacing Gun LinerDisconnect gun first Head Tube Remove nozzle, contact tip, and adapterRemove handle locking nut Slide handle Replacing Switch And/Or Head TubeSee Section TroubleshootingReplacing Gun Contact Tip Circuit Diagram Electrical DiagramShielding Gas Regulator/ Flowmeter Wire Feeder Power Source Gun Work Clamp WorkpieceMIG Welding Gmaw Guidelines Typical MIG Process ConnectionsSelect Voltage Typical MIG Process Control SettingsWire Recommendation Wire Speed Select Wire SizeHolding And Positioning Welding Gun Short Normal Long Conditions That Affect Weld Bead ShapePush Perpendicular DragGun Movement During Welding Poor Weld Bead CharacteristicsGood Weld Bead Characteristics Possible Causes Corrective Actions Troubleshooting Excessive SpatterTroubleshooting Porosity Troubleshooting Excessive PenetrationTroubleshooting Burn-Through Troubleshooting Lack Of PenetrationTroubleshooting Incomplete Fusion Weld bead Troubleshooting Waviness Of BeadTroubleshooting Distortion Application Troubleshooting Guide For Semiautomatic Welding EquipmentCommon MIG Shielding Gases Drive rolls if necessary Welding arc not stable Wire slipping in drive rollsReadjust welding parameters Welding power sourceOM-1313 Main Assembly Parts ListDia Part Mkgs Description Quantity Center Baffle w/Components Baffle, Center w/Components -1 Item M-15 Gun -1 Item Items IncludesPage Support ServiceYour distributor also gives Owner’s Record