Miller Electric XLT 165, XLT 135, XLT 135, XLT 165 warranty Threading Welding Wire

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3-10. Threading Welding Wire

4

6

Tools Needed:

1

2

3

5

1Wire Spool

2Welding Wire

3Inlet Wire Guide

4Pressure Adjustment Knob

5Drive Roll

6Gun Conduit Cable

Lay gun cable out straight.

.Hold wire tightly to keep it from unraveling.

 

 

4 in

 

 

(102 mm)

 

6 in

 

 

(150 mm)

 

Open pressure assembly.

Pull and hold wire; cut off end.

Push wire thru guides into gun;

 

 

continue to hold wire.

 

Tighten

 

INPUT

POWER

Close and tighten pressure

Remove gun nozzle and contact tip.

Turn power on.

assembly, and let go of wire.

 

 

Press gun trigger until wire comes out of gun.

 

WOOD

Reinstall contact tip and nozzle.

Feed wire to check drive roll pressure.

Tighten knob enough to prevent slipping.

 

 

Cut off wire. Close door.

 

Ref. 802 444 / Ref. 205 837

OM-198 076 Page 18

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Contents Description OM-198 076AProcesses AprilPage Table of Contents Page Arc Welding Hazards Symbol UsageMarks a special safety message Electric Shock can killFlying Metal can injure eyes ARC Rays can burn eyes and skinWelding can cause fire or explosion Buildup of GAS can injure or killPrincipal Safety Standards EMF Information About PacemakersUN Choc Électrique peut tuer Signification des symboles− Consignes DE Securite − Lire Avant Utilisation LES Fumées ET LES GAZ peuvent être dangereuxDES Pièces Chaudes peuvent pro- voquer des brûlures graves LE Soudage peut provoquer un incendie ou une explosionDES Particules Volantes peuvent blesser les yeux LE Bruit peut affecter l’ouïe’EMPLOI Excessif peut Risque D’INCENDIE OULA Chute DE L’APPAREIL peut blesser DES Organes Mobiles peuvent provoquer des blessuresInformation sur les champs électromagnétiques Principales normes de sécuritéConsignes relatives aux stimulateurs cardiaques Specifications − SpecificationsVAC Model Output Amperes Duty Cycle And OverheatingOutput Duty Cycle % OverheatingVolt-Ampere Curves − Installation Installing Welding Gun Installing Work ClampProcess/Polarity Table Changing PolarityCO2 Adapter Customer Sup- plied Installing Gas SupplyFlow Adjust Regulator/flowmeter and CO2 cylinder CO2 GasVolt, 20 ampere individual Rating LabelGrounded Receptacle Up to 200 ft 61 mReceptacle Do not move or operate unit where it could tipPlug See SectionStandard Wire Spool 8 Lb Wire Spool 4 Electrical Service Guide For 230 VAC ModelInstalling Wire Spool And Adjusting Hub Tension Adjusting Hub TensionThreading Welding Wire − Operation Voltage SwitchPower Switch OM-198 076 ControlsWeld Parameters For 115 VAC Model Weld Parameters For 230 VAC Model Overload Protection − Maintenance &TROUBLESHOOTINGRoutine Maintenance Drive Motor ProtectionTurn Off power before replacing contact tip Changing Drive Roll Or Wire Inlet GuideReplacing Gun Contact Tip Disconnect gun from unit Cleaning Or Replacing Gun LinerTo Reassemble Gun Replacing Switch And/Or Head Tube Trouble Remedy Troubleshooting TableDoes not run − Electrical Diagram Circuit Diagram For 115 VAC ModelCircuit Diagram For 230 VAC Model − MIG Welding Gmaw Guidelines Typical MIG Process ConnectionsSelect Wire Size Recommendation Wire Speed Typical MIG Process Control SettingsWire Size Amperage Range Select VoltageHolding And Positioning Welding Gun Short Normal Long Conditions That Affect Weld Bead ShapePush Perpendicular Drag ShortNormalLongGood Weld Bead Characteristics Poor Weld Bead CharacteristicsGun Movement During Welding Troubleshooting − Excessive Penetration Troubleshooting − Excessive SpatterTroubleshooting − Porosity Possible Causes Corrective ActionsTroubleshooting − Incomplete Fusion Troubleshooting − Lack Of PenetrationTroubleshooting − Burn-Through Base metal to move Troubleshooting − Waviness Of BeadTroubleshooting − Distortion DirectionApplication Common MIG Shielding GasesFlat & Horizontal1 Fillet − Parts List Main AssemblyDia Part Description Quantity Mkgs Gun 024 .6 and .030/.035 .8 042024 .6 and .045 Page Warranty Owner’s Record