Miller Electric XLT 165, XLT 135, XLT 135, XLT 165 warranty Weld Parameters For 115 VAC Model

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4-2. Weld Parameters For 115 VAC Model

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OM-198 076 Page 20

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Contents OM-198 076A ProcessesDescription AprilPage Table of Contents Page Symbol Usage Marks a special safety messageArc Welding Hazards Electric Shock can killARC Rays can burn eyes and skin Welding can cause fire or explosionFlying Metal can injure eyes Buildup of GAS can injure or killPrincipal Safety Standards EMF Information About PacemakersSignification des symboles − Consignes DE Securite − Lire Avant UtilisationUN Choc Électrique peut tuer LES Fumées ET LES GAZ peuvent être dangereuxLE Soudage peut provoquer un incendie ou une explosion DES Particules Volantes peuvent blesser les yeuxDES Pièces Chaudes peuvent pro- voquer des brûlures graves LE Bruit peut affecter l’ouïeRisque D’INCENDIE OU LA Chute DE L’APPAREIL peut blesser’EMPLOI Excessif peut DES Organes Mobiles peuvent provoquer des blessuresPrincipales normes de sécurité Information sur les champs électromagnétiquesConsignes relatives aux stimulateurs cardiaques − Specifications SpecificationsVAC Model Duty Cycle And Overheating Output Duty Cycle %Output Amperes OverheatingVolt-Ampere Curves − Installation Installing Welding Gun Installing Work ClampProcess/Polarity Table Changing PolarityInstalling Gas Supply Flow AdjustCO2 Adapter Customer Sup- plied Regulator/flowmeter and CO2 cylinder CO2 GasRating Label Grounded ReceptacleVolt, 20 ampere individual Up to 200 ft 61 mDo not move or operate unit where it could tip PlugReceptacle See SectionElectrical Service Guide For 230 VAC Model Installing Wire Spool And Adjusting Hub TensionStandard Wire Spool 8 Lb Wire Spool 4 Adjusting Hub TensionThreading Welding Wire Voltage Switch Power Switch OM-198 076− Operation ControlsWeld Parameters For 115 VAC Model Weld Parameters For 230 VAC Model − Maintenance &TROUBLESHOOTING Routine MaintenanceOverload Protection Drive Motor ProtectionChanging Drive Roll Or Wire Inlet Guide Turn Off power before replacing contact tipReplacing Gun Contact Tip Cleaning Or Replacing Gun Liner Disconnect gun from unitTo Reassemble Gun Replacing Switch And/Or Head Tube Troubleshooting Table Trouble RemedyDoes not run − Electrical Diagram Circuit Diagram For 115 VAC ModelCircuit Diagram For 230 VAC Model − MIG Welding Gmaw Guidelines Typical MIG Process ConnectionsTypical MIG Process Control Settings Wire Size Amperage RangeSelect Wire Size Recommendation Wire Speed Select VoltageHolding And Positioning Welding Gun Conditions That Affect Weld Bead Shape Push Perpendicular DragShort Normal Long ShortNormalLongPoor Weld Bead Characteristics Good Weld Bead CharacteristicsGun Movement During Welding Troubleshooting − Excessive Spatter Troubleshooting − PorosityTroubleshooting − Excessive Penetration Possible Causes Corrective ActionsTroubleshooting − Lack Of Penetration Troubleshooting − Incomplete FusionTroubleshooting − Burn-Through Troubleshooting − Waviness Of Bead Troubleshooting − DistortionBase metal to move DirectionCommon MIG Shielding Gases ApplicationFlat & Horizontal1 Fillet − Parts List Main AssemblyDia Part Description Quantity Mkgs Gun 042 024 .6 and .030/.035 .8024 .6 and .045 Page Warranty Owner’s Record