Miller Electric UWF-SC12RC manual Troubleshooting, Trouble Remedy

Page 19

5-3. Troubleshooting

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Trouble

 

Remedy

 

 

 

 

 

 

Wire does not feed, unit completely inop-

 

Turn Power switch On.

erative.

 

 

 

Check 14−pin plug PLG2 connections.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check input power.

 

 

 

Wire does not feed.

 

Check circuit breaker CB1. (see Section 5-2).

 

 

 

 

 

 

 

 

 

 

 

Check gun trigger connection at wire feeder. Check gun trigger leads and trigger switch. See gun Owner’s

 

 

 

 

 

Manual.

 

 

 

 

 

 

 

 

 

 

 

Have Factory Authorized Service Agent check drive motor and control board PC1.

 

 

 

Wire feeds erratically.

 

Readjust hub tension and drive roll pressure (see Section 3-10).

 

 

 

 

 

 

 

 

 

 

 

Use correct size drive roll (see Parts Listing).

 

 

 

 

 

 

 

 

 

 

 

Clean or replace dirty or worn drive roll (see Section 3-6).

 

 

 

 

 

 

 

 

 

 

 

Remove weld spatter around nozzle opening.

 

 

 

 

 

 

 

 

 

 

 

Replace contact tip or liner. See gun Owner’s Manual.

 

 

 

 

 

 

 

 

 

 

 

Have Factory Authorized Service Agent check drive motor and control board PC1.

 

 

 

Wire feeds when Jog switch is pressed

 

Check gun trigger connection at wire feeder. Check gun trigger leads and trigger switch. See gun Owner’s

but not when gun trigger is pressed.

 

Manual.

 

 

 

Wire feeds as soon as power is applied.

 

Check gun trigger. See gun Owner’s Manual.

 

 

 

Wire does not feed until trigger is

 

Check for short between gun trigger leads and weld cable. Repair or replace gun trigger leads.

pressed but continues to feed after trig-

 

 

ger is released.

 

 

 

 

 

Gas valve rattles loudly and wire feeds

 

Check for short between gun trigger leads and weld cable. Repair or replace gun trigger leads.

slowly or erratically.

 

 

 

 

 

Gas does not flow; wire feeds.

 

Check gas valve.

 

 

 

 

 

 

OM-215 092 Page 15

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Contents 210 177A OM-215Processes DescriptionPage Table of Contents Standards DirectivesElectric Shock can kill Symbol UsageMarks a special safety message Arc Welding HazardsBuildup of GAS can injure or kill ARC Rays can burn eyes and skinWelding can cause fire or explosion Flying Metal can injure eyesCalifornia Proposition 65 Warnings EMF Information Principal Safety StandardsAbout Pacemakers − Definitions Manufacturer’s Rating Label For CE Products − InstallationSymbols And Definitions SpecificationsPin Plug Information Equipment Connection DiagramPin Pin Information Consumable Parts and Spares for the T-400 MP Torch Gun Recommendation TableCleaning Drive Rolls Installing And Aligning Wire Guide And Drive RollsInstalling Wire Guide And Drive Rolls Aligning Wire Guide And Drive RollsConnecting Shielding Gas Connecting Welding GunThreading Welding Wire Connecting Weld CableInstalling And Threading Welding Wire Installing Wire And Adjusting Hub TensionControls − OperationAmps Display Setting Digital Meter Board PC4 DIP SwitchesWire Feed Speed Display Meter HoldOverload Protection And Thermostat Protection − Maintenance & TroubleshootingEngine on welding generator Trouble Remedy TroubleshootingOM-215 092 Circuit Diagram For Wire Feeder − Electrical DiagramsComplete Assembly − Parts ListDia Part Description Mkgs Quantity ME081 193-603142 193-603118193-603340 193-603373Page Page Unitor ASA