Miller Electric XMT 4-Rack manual Maintenance & Troubleshooting, Routine Maintenance Months

Page 15
Ref. S-0092-G

Table 4-2. Electrical Service Requirements*

Input Voltage

230

460

 

 

 

Recommended Standard Fuse Or Circuit Breaker Rating In Amperes1

250

125

Input Conductor Size In AWG/Kcmil2

1/0

4

Max Input Conductor Length In Feet (Meters)3

229 (70)

397 (121)

Grounding Conductor Size In AWG/Kcmil4

4

6

*These values are calculated from the 1993 edition of the National Electrical Code (NEC).

1 Recommended fuse or circuit breaker size is that closest to 150% of rated input amperage of the welding power source. Article 630-12(a) of NEC allows fuse or circuit breaker sizing up to 200% of rated input amperage.

2 Input conductor size is for insulated copper wire with 75° C rating with not more than three single current-carrying conductors in a cable or raceway (Table 310-16 of NEC).

3 Maximum length is to prevent more than a 3% voltage drop between service entrance and input terminals of the welding power source (Articles 210-19(a) and 215-2(b) of NEC).

4 The grounding conductor shall be colored or identified as specified in the NEC. Grounding conductor size for copper wire is not required to be larger than input conductor (Article 250-95 of NEC).

SECTION 5 – MAINTENANCE & TROUBLESHOOTING

WARNING

ELECTRIC SHOCK can kill.

Do not touch live electrical parts.

Turn Off welding power sources, and disconnect input power to rack before inspecting, maintaining, or servicing.

Maintenance to be performed only by qualified persons.

5-1. Routine Maintenance

3 Months

Tape Or

Replace

Cracked

Cables

 

Replace

See

Unreadable

Section

Labels

7

 

Clean

And

Tighten Weld

Connections

Turn Off all power before maintaining.

 

6 Months

OR

Blow Out

Or

 

Vacuum

 

Inside

 

During Heavy Service,

– –

Clean Monthly

ST-151 267-B

Figure 5-1. Maintenance Schedule

OM-815 Page 11

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Contents OM-815 ProcessesDescription From Miller to You Table of Contents Page Electric Shock can kill Symbol UsageMarks a special safety message Arc Welding HazardsBuildup of GAS can injure or kill ARC Rays can burn eyes and skinWelding can cause fire or explosion Flying Metal can injure eyesPrincipal Safety Standards About Pacemakers EMF InformationRack Safety InformationSpecifications Specifications DescriptionInstallation Installing Welding Power Source Onto RackSelecting a Location And Moving Rack Duty Cycle Welding Power Source Input Power Connections400 ft Welding 10 To 60% Thru 100% Thru 100% Duty CycleCommon Work Connections Securely cover connection with proper insulating material Paralleling Welding Power Sources For SmawUndersized Welding Cables can Cause fireInput Power Connections Connecting Input Power To RackInput Voltage Maintenance & TroubleshootingRoutine Maintenance Months Electrical Service RequirementsTrouble Remedy Section TroubleshootingOverload Protection Rack TroubleCircuit Diagram For Rack Control Box Electrical DiagramMain Assembly Parts ListControl Box Control Box -1 Item Page Page Call Miller for your local Miller distributor Miller Electric Mfg. Co Owner’s Record