Miller Electric XMT 4-Rack manual Overload Protection, Troubleshooting, Rack Trouble

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5-2. Overload Protection

1 Power Circuit Breakers CB1-CB4

Each Power circuit breaker CB1 through CB4 protects the welding power source connected to it from overload.

If a Power circuit breaker opens, the matching welding power source would shut down. Manually reset the Power circuit breaker.

1

ST-158 333 / Ref. ST-155 839 / Ref. ST-151 269-B

Figure 5-2. Circuit Breaker Locations

5-3. Troubleshooting

WARNING

ELECTRIC SHOCK can kill.

Do not touch live electrical parts.

Turn Off welding power sources, and disconnect input power to rack before inspecting, maintaining, or servicing.

Troubleshooting to be performed only by qualified persons.

Table 5-1. Rack Trouble

Trouble

Remedy

Section

No weld output from any welding power sources; units completely inoperative.

No weld output from one welding power source.

Place line disconnect switch in On position.

Check line fuse(s) and replace if needed. Reset circuit breakers.

Check for proper input power connections to rack.

Place applicable Power circuit breaker in On position.

Check for proper input power connections to welding power source.

Check applicable welding power source according to its manual.

4-6

4-6

4-6

5-2

4-3

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Contents Processes OM-815Description From Miller to You Table of Contents Page Symbol Usage Marks a special safety messageArc Welding Hazards Electric Shock can killARC Rays can burn eyes and skin Welding can cause fire or explosionFlying Metal can injure eyes Buildup of GAS can injure or killPrincipal Safety Standards EMF Information About PacemakersSafety Information SpecificationsSpecifications Description RackInstalling Welding Power Source Onto Rack InstallationSelecting a Location And Moving Rack Welding Power Source Input Power Connections 400 ftWelding 10 To 60% Thru 100% Thru 100% Duty Cycle Duty CycleCommon Work Connections Paralleling Welding Power Sources For Smaw Undersized Welding Cables can Cause fire Securely cover connection with proper insulating materialConnecting Input Power To Rack Input Power ConnectionsMaintenance & Troubleshooting Routine Maintenance MonthsElectrical Service Requirements Input VoltageTroubleshooting Overload ProtectionRack Trouble Trouble Remedy SectionElectrical Diagram Circuit Diagram For Rack Control BoxParts List Main AssemblyControl Box Control Box -1 Item Page Page Call Miller for your local Miller distributor Owner’s Record Miller Electric Mfg. Co