Miller Electric CP-252TS, CP-302 manual From Miller to You

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Miller is the first welding equipment manufacturer in the U.S.A. to be registered to the ISO 9001:2000 Quality System Standard.

From Miller to You

Thank you and congratulations on choosing Miller. Now you can get the job done and get it done right. We know you don’t have time to do it any other way.

That’s why when Niels Miller first started building arc welders in 1929, he made sure his products offered long-lasting value and superior quality. Like you, his customers couldn’t afford anything less. Miller products had to be more than the best they could be. They had to be the best you could buy.

Today, the people that build and sell Miller products continue the tradition. They’re just as committed to providing equipment and service that meets the high standards of quality and value established in 1929.

This Owner’s Manual is designed to help you get the most out of your Miller products. Please take time to read the Safety precautions. They will help you protect yourself against potential hazards on the worksite.

We’ve made installation and operation quick and easy. With Miller you can count on years of reliable service with proper maintenance. And if for some reason the unit needs repair, there’s a Troubleshooting section that will help you figure out what the problem is. The parts list will then help you to decide the exact part you may need to fix the problem. Warranty and service information for your particular model are also provided.

Miller Electric manufactures a full line

of welders and welding related equipment. For information on other quality Miller

products, contact your local Miller distributor to receive the latest full line catalog orindividual catalog sheets. To locate your nearest distributor or service agency call 1-800-4-A-Miller, or visit us at www.MillerWelds.com on the web.

Working as hard as you do

−every power source from Miller is backed by the most hassle-free warranty in the business.

Miller offers a Technical Manual which provides more detailed service and parts information for your unit. To obtain a Technical Manual, contact your local distributor. Your distributor can also supply you with Welding Process Manuals such as SMAW, GTAW, GMAW, and GMAW-P.

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Contents Processes DescriptionFrom Miller to You Table of Contents Page Arc Welding Hazards Symbol UsageMarks a special safety message Electric Shock can killFlying Metal can injure eyes ARC Rays can burn eyes and skinWelding can cause fire or explosion Buildup of GAS can injure or killMoving Parts can cause injury Welding Wire can cause injuryFire or Explosion hazard Falling Unit can cause injuryAbout Pacemakers Principal Safety StandardsEMF Information LES Fumées ET LES GAZ peuvent être dangereux Signification des symbolesLES Décharges Électriques peuvent être mortelles Identifie un message de sécurité particulierLES Pièces Chaudes peuvent cau- ser des brûlures graves LE Soudage peut causer un incen- die ou une explosionLES Particules Projetées peu- vent blesser les yeux LE Bruit peut affecter l’ouïe’EMPLOI Excessif peut Faire Risque D’INCENDIE OU D’EXPLOLA Chute DE L’APPAREIL peut blesser LES Pièces Mobiles peuvent cau- ser des blessuresConsignes relatives aux stimulateurs cardiaques Principales normes de sécuritéInformation sur les champs électromagnétiques 200 SpecificationsDuty Cycle And Overheating 230 380 400Volt-Ampere Curves Ampere ModelsWeight Dimensions And WeightsDimensions Movement Tipping Do not move or operate unit where it could tipSelecting a Location For GMAW, use optional gas valve Slope Selection 250 Ampere Model Slope Connection Label Tapped Reactor AC-Z And Slope CoilsInductance Selection 300 Ampere Models ARC Welding can cause Electromagnetic Interference Weld Output Terminals And Selecting Cable SizesRemote 14 Receptacle Information Connecting To 115 Volts AC Duplex Receptacle Electrical Service GuidePlacing Jumper Links +/- 5 in lbConnecting Input Power = GND/PE Earth GroundControls Routine MaintenanceDisconnect power MonthsOverload Protection Replacing FusesTroubleshooting Trouble Remedy− Electrical Diagrams Circuit Diagram For 300 Ampere Models OM-259 − Parts List Complete Assembly Panel, Front w/Components RC8 Rectifier Assembly Service SupportOwner’s Record Miller Electric Mfg. Co

CP-302, CP-252TS specifications

The Miller Electric CP-252TS and CP-302 are advanced power sources designed to meet the demands of both the industrial and manufacturing sectors. Known for their reliability and performance, these models are ideal for a variety of welding applications, including MIG, TIG, and stick welding.

One of the main features of the CP-252TS is its superior arc stability, which is essential for achieving high-quality welds. This model integrates Miller's Auto-Set technology, enabling users to easily configure their welding parameters for optimal performance. By simply selecting the material type and thickness, the machine automatically adjusts voltage and wire feed speed, streamlining the setup process and significantly reducing the likelihood of user error.

In contrast, the CP-302 model emphasizes versatility and connectivity, offering multiple welding processes in one machine. It is equipped with a robust wire feeder that can handle various wire diameters, making it suitable for both thin sheet metal and thicker materials. The CP-302 also features Miller’s advanced inverter technology, ensuring high energy efficiency and reducing power consumption. This makes it an environmentally friendly option without compromising on performance.

Both models come equipped with a user-friendly interface, allowing operators to monitor and adjust settings with ease. The clear LCD display provides critical information at a glance, improving workflow and efficiency in high-demand environments. Additionally, these machines are designed with durability in mind, featuring rugged construction that withstands the rigors of daily use in challenging industrial conditions.

Safety is a priority with the Miller Electric CP-252TS and CP-302. They include advanced protection features that prevent overheating and electrical overloading, ensuring both equipment longevity and operator safety. Furthermore, Miller's commitment to compliance with industry standards means these machines offer peace of mind in terms of regulatory adherence.

In summary, the Miller Electric CP-252TS and CP-302 are exceptional choices for professionals looking for reliable, efficient, and versatile welding solutions. Their combination of advanced technology, user-friendly design, and robust safety features make them indispensable tools in any welding operation. Whether for fabrication, maintenance, or production, these power sources deliver the performance and efficiency required to keep pace with modern industrial demands.
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