Miller Electric CP-302, CP-252TS manual Complete Assembly

Page 31

 

Item

Dia.

Part

Description

Quantity

 

No.

Mkgs.

No.

 

 

 

 

 

Figure 6-1. Complete Assembly

 

 

 

 

 

 

 

 

. . .

1

. . .

. . . . . . . . . .

134 464 . .

LABEL, warning general

. . . 2

. . .

2

. . .

. . . . . . . . . .

179 430 . .

PANEL, side

. . . 2

. . .

3

. . .

. . . . . . . . . .

179 429 . .

COVER, top

. . . 1

. . .

4

. . .

. . . . . . . . . .

177 279 . .

GASKET, lift eye

. . . 1

. . .

5

. . .

. . . . . . . . . .

162 830 . .

LIFT, eye

. . . 1

. . .

6

. . .

. . . . . . . . . .

162 820 . .

BAR, mtg lift eye

. . . 2

. . .

7

. . . TE1

038 138 . .

TERMINAL ASSEMBLY, pri (consisting of)

. . . 1

. . . . . .

. . .

. . . . . . . . . .

038 618 . . .

. JUMPER, link

. . . 6

. . .

8

. . . FM

208 402 . .

MOTOR, fan 1/12HP 230V 1550R

. . . 1

. . .

9

. . .

. . . . . . . . . .

124 274 . .

BRACKET, mtg fan motor

. . . 1

. . . 10

. . .

. . . . . . . . . .

173 283 . .

CHAMBER, plenum

. . . 1

. . . 11

. . .

. . . . . . . . . .

180 165 . .

BLADE, fan 14.000 3wg 28D

. . . 1

. . . 12

. . .

. . . . . . . . . .

162 807 . .

PANEL, rear

. . . 1

. . . 13

. . .

. . . . . . . . . .

168 343 . .

HINGE

. . . 2

. . . 14

. . .

. . . . . . . . . .

162 818 . .

DOOR, access primary

. . . 1

. . . 15

. . .

. . . . . . . . . .

168 384 . .

LABEL, warning electric shock

. . . 1

. . . 17

. . .

SR1

180 198 . .

RECTIFIER, assembly (Figure 6-3)

. . . 1

. . . 18

. . .

. . . . . . . . . .

195 793 . .

ASSEMBLY, shunt

. . . 1

. . . 19

. . .

. . . . . . . . . .

162 816 . .

CHANNEL, upright

. . . 4

. . . 20

. . .

. . . . . . . . . .

180 455 . .

BASE

. . . 1

. . . 21

. . .

. . . . . . . . . .

190 101 . .

RIGGING ASSEMBLY, brush (consisting of)

. . . 1

. . . 22

. . .

. . . . . . . . . .

176 635 . . .

. BRACKET, mtg vertical

. . . 2

. . . 23

. . .

. . . . . . . . . .

187 677 . . .

. BRACKET, mtg horizontal

. . . 4

. . . 24

. . .

. . . . . . . . . .

210 709 . . .

. SCREW, lead

. . . 1

. . . 25

. . .

TE2

190 102 . . .

. MOUNTING, bd brush holder

. . . 1

. . . 26

. . .

. . . . . . . . . .

187 678 . . .

. BAR, frame horizontal

. . . 2

. . . 27

. . .

. . . . . . . . . .

210 708 . . .

. COLUMN, brush rigging

. . . 1

. . . 28

. . .

. . . . . . . . . .

024 622 . . .

. NUT, 625-11 1.00 hex .50h stl 2 set screws

. . . 2

. . . 29

. . .

. . . . . . . . . .

190 100 . . .

. HOLDER, brush assembly (consisting of)

. . . 3

. . . . . .

. . .

. . . . . . . . . .

190 103 . . .

. . . HOLDER, brush

. . . 1

. . . . . .

. . .

. . . . . . . . . .

190 107 . . .

. . . BRUSH SET, contact elect

. . . 1

. . . . . .

. . .

. . . . . . . . . .

190 106 . . .

. . . RETAINER, brush holder

. . . 1

. . . . . .

. . .

. . . . . . . . . .

018 606 . . .

. . . SPRING, cprsn

. . . 5

. . . . . .

. . .

. . . . . . . . . .

190 105 . . .

. . . SPACER, brush holder

. . . 2

. . . 30

. . .

. . . . . . . . . . .

. . . . . . . . . .

FRONT PANEL ASSEMBLY, (Figure 6-2)

. . . 1

. . . 31

. . .

. T1

187 664 . .

TRANSFORMER, main power 200/230/460 (consisting of)

. . . 1

. . . 32

. . .

. . . . . . . . . .

176 602 . . .

. COIL, pri/sec 200/230/460 No. 3 bottom

. . . 1

. . . 33

. . .

. . . . . . . . . .

176 601 . . .

. COIL, pri/sec 200/230/460 No. 2 center

. . . 1

. . . 34

. . .

. . . . . . . . . .

176 600 . . .

. COIL, pri/sec 200/230/460 No. 1 top

. . . 1

. . . 31

. . .

. T1

187 667 . .

TRANSFORMER, main power 220/400/440 (302 models)

 

 

 

 

 

 

(consisting of)

. . . 1

. . . 32

. . .

. . . . . . . . . .

176 770 . . .

. COIL, pri/sec 220/380/415 No. 3 bottom

. . . 1

. . . 33

. . .

. . . . . . . . . .

176 769 . . .

. COIL, pri/sec 220/380/415 No. 2 center

. . . 1

. . . 34

. . .

. . . . . . . . . .

176 767 . . .

. COIL, pri/sec 220/380/415 No. 1 top

. . . 1

. . . 31

. . .

. T1

187 666 . .

TRANSFORMER, main power 380/520 (302 models)

 

 

 

 

 

 

(consisting of)

. . . 1

. . . 32

. . .

. . . . . . . . . .

176 666 . . .

. COIL, pri/sec 380/520 No. 3 bottom

. . . 1

. . . 33

. . .

. . . . . . . . . .

176 665 . . .

. COIL, pri/sec 380/520 No. 2 center

. . . 1

. . . 34

. . .

. . . . . . . . . .

176 664 . . .

. COIL, pri/sec 380/520 No. 1 top

. . . 1

. . . 31

. . .

. T1

187 665 . .

TRANSFORMER, power main 575V (302 model) (consisting of) . . . .

. . . 1

. . . 32

. . .

. . . . . . . . . .

183 188 . . .

. COIL, pri/sec 575 No. 3 bottom

. . . 1

. . . 33

. . .

. . . . . . . . . .

183 187 . . .

. COIL, pri/sec 575 No. 2 center

. . . 1

. . . 34

. . .

. . . . . . . . . .

183 186 . . .

. COIL, pri/sec 575 No. 1 top

. . . 1

. . . 35

. . .

. . . . . . . . . .

187 682 . .

BAR, mtg transformer

. . . 1

. . . 36

. . .

PC1

180 264 . .

CIRCUIT CARD, firing

. . . 1

. . . . . .

. . .

. . . . . . . . . .

134 201 . .

STAND-OFF SUPPORT, pc card

. . . 4

. . . 37

. . .

AC2

177 336 . .

REACTOR, (252 model)

. . . 1

OM-259 Page 27

Page 30 Page 32
Image 31
Page 30 Page 32
Contents Description ProcessesFrom Miller to You Table of Contents Page Electric Shock can kill Symbol UsageMarks a special safety message Arc Welding HazardsBuildup of GAS can injure or kill ARC Rays can burn eyes and skinWelding can cause fire or explosion Flying Metal can injure eyesFalling Unit can cause injury Welding Wire can cause injuryFire or Explosion hazard Moving Parts can cause injuryEMF Information Principal Safety StandardsAbout Pacemakers Identifie un message de sécurité particulier Signification des symbolesLES Décharges Électriques peuvent être mortelles LES Fumées ET LES GAZ peuvent être dangereuxLE Bruit peut affecter l’ouïe LE Soudage peut causer un incen- die ou une explosionLES Particules Projetées peu- vent blesser les yeux LES Pièces Chaudes peuvent cau- ser des brûlures gravesLES Pièces Mobiles peuvent cau- ser des blessures Risque D’INCENDIE OU D’EXPLOLA Chute DE L’APPAREIL peut blesser ’EMPLOI Excessif peut FaireInformation sur les champs électromagnétiques Principales normes de sécuritéConsignes relatives aux stimulateurs cardiaques 230 380 400 SpecificationsDuty Cycle And Overheating 200Ampere Models Volt-Ampere CurvesDimensions Dimensions And WeightsWeight Selecting a Location Do not move or operate unit where it could tipMovement Tipping For GMAW, use optional gas valve Slope Connection Label Tapped Reactor AC-Z And Slope Coils Slope Selection 250 Ampere ModelInductance Selection 300 Ampere Models Remote 14 Receptacle Information Weld Output Terminals And Selecting Cable SizesARC Welding can cause Electromagnetic Interference Electrical Service Guide Connecting To 115 Volts AC Duplex Receptacle+/- 5 in lb Placing Jumper Links= GND/PE Earth Ground Connecting Input PowerMonths Routine MaintenanceDisconnect power ControlsReplacing Fuses Overload ProtectionTrouble Remedy Troubleshooting− Electrical Diagrams Circuit Diagram For 300 Ampere Models OM-259 − Parts List Complete Assembly Panel, Front w/Components RC8 Rectifier Assembly Support ServiceMiller Electric Mfg. Co Owner’s Record

CP-302, CP-252TS specifications

The Miller Electric CP-252TS and CP-302 are advanced power sources designed to meet the demands of both the industrial and manufacturing sectors. Known for their reliability and performance, these models are ideal for a variety of welding applications, including MIG, TIG, and stick welding.

One of the main features of the CP-252TS is its superior arc stability, which is essential for achieving high-quality welds. This model integrates Miller's Auto-Set technology, enabling users to easily configure their welding parameters for optimal performance. By simply selecting the material type and thickness, the machine automatically adjusts voltage and wire feed speed, streamlining the setup process and significantly reducing the likelihood of user error.

In contrast, the CP-302 model emphasizes versatility and connectivity, offering multiple welding processes in one machine. It is equipped with a robust wire feeder that can handle various wire diameters, making it suitable for both thin sheet metal and thicker materials. The CP-302 also features Miller’s advanced inverter technology, ensuring high energy efficiency and reducing power consumption. This makes it an environmentally friendly option without compromising on performance.

Both models come equipped with a user-friendly interface, allowing operators to monitor and adjust settings with ease. The clear LCD display provides critical information at a glance, improving workflow and efficiency in high-demand environments. Additionally, these machines are designed with durability in mind, featuring rugged construction that withstands the rigors of daily use in challenging industrial conditions.

Safety is a priority with the Miller Electric CP-252TS and CP-302. They include advanced protection features that prevent overheating and electrical overloading, ensuring both equipment longevity and operator safety. Furthermore, Miller's commitment to compliance with industry standards means these machines offer peace of mind in terms of regulatory adherence.

In summary, the Miller Electric CP-252TS and CP-302 are exceptional choices for professionals looking for reliable, efficient, and versatile welding solutions. Their combination of advanced technology, user-friendly design, and robust safety features make them indispensable tools in any welding operation. Whether for fabrication, maintenance, or production, these power sources deliver the performance and efficiency required to keep pace with modern industrial demands.
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