.A complete Parts List is available at www.MillerWelds.com
4-8. Weld Output Terminals And Selecting Cable Sizes
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| Total Cable (Copper) Length In Weld Circuit Not Exceeding |
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| 100 ft (30 m) Or Less | 150 ft | 200 ft | 250 ft | 300 ft | 350 ft | 400 ft | |
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| (45 m) | (60 m) | (70 m) | (90 m) | (105 m) | (120 m) | ||
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YTurn Off power before | Welding | 10 − 60% | 60 − 100% |
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connecting to weld output | Duty |
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| 10 − 100% Duty Cycle |
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Amperes | Duty Cycle |
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terminals |
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| 100 | 4 | 4 | 4 | 3 | 2 | 1 | 1/0 | 1/0 |
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| 150 | 3 | 3 | 2 | 1 | 1/0 | 2/0 | 3/0 | 3/0 |
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| 200 | 3 | 2 | 1 | 1/0 | 2/0 | 3/0 | 4/0 | 4/0 |
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| 250 | 2 | 1 | 1/0 | 2/0 | 3/0 | 4/0 | ||
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| 300 | 1 | 1/0 | 2/0 | 3/0 | 4/0 | |||
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| 350 | 1/0 | 2/0 | 3/0 | 4/0 | ||||
Electrode | Work | 400 | 1/0 | 2/0 | 3/0 | 4/0 | ||||
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| 500 | 2/0 | 3/0 | 4/0 | |||||
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| 600 | 3/0 | 4/0 | ||||||
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| 700 | 4/0 | |||||||
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| 800 | 4/0 | |||||||
Weld cable size (AWG) is based on either a 4 volts or less drop or a current density of at least 300 circular mils per ampere. | ||||||||||
4-9. Connecting Weld Output Cables
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| Do not place | |
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| anything between | |
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| weld cable terminal | |
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| and copper bar. | |
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Tools Needed: | 3 |
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3/4 in (19 mm) |
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| Correct Installation | ||
Y Turn off power before connecting to | 1 | Weld Output Terminal | ||
weld output terminals. |
| 2 | Supplied Weld Output Terminal Nut | |
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Y Failure to properly connect weld | 3 | Weld Cable Terminal | ||
cables may cause excessive heat | 4 | Copper Bar | ||
and start a fire, or damage your ma- | ||||
Remove supplied nut from weld output ter- | ||||
chine. |
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803
Incorrect Installation
minal. Slide weld cable terminal onto weld output terminal and secure with nut so that weld cable terminal is tight against copper bar. Do not place anything between weld cable terminal and copper bar. Make
sure that the surfaces of the weld cable terminal and copper bar are clean.