Miller Electric Axcess 450 manual Windtunnel Assembly LH And RH

Page 45

Item

Dia.

Part

 

 

 

No.

Mkgs.

No.

Description

Quantity

 

 

 

 

Figure 11-1. Main Assembly

 

 

 

 

 

 

 

. . .

1 . . . .

. . . . . . . .

. . . . 210492 . . .

Cover, Top

. . . 1

. . . 2 . . . . . T2 . . .

. . . . 212543 . . .

Xfmr, Control Toroidal 665 VAC Pri 1900 VA 60 Hz

. . . 1

. . .

3 . . . .

. . . . . . . .

. . . . 210481 . . .

Plate, Mtg Toroid Xfmr

. . . 1

. . .

4 . . . .

. . . . . . . .

. . . . Fig 11-3 . . .

Top Tray Assembly

. . . 1

. . .

5 . . IM1, IM2

. . . . 214597 . . .

Windtunnel, LH w/Components (Fig 11-2)

. . . 2

. . .

. . . . . . .

. . . . . . . .

. . . . 222958 . . .

Windtunnel, RH w/Components (Fig 11-2)

. . . 2

. . .

6 . . . .

. . . . . . . .

. . . . 198961 . . .

Panel, Module Divider

. . . 1

. . . 7 . . . . . W1 . . .

. . . . 180270 . . .

Contactor, DEF PRP 40A 3P 24VAC Coil W/Boxlug

. . . 1

. . .

8 . . . .

. . . . . . . .

. . . . Fig 11-4 . . .

Rear Panel Assembly

. . . 1

. . .

9 . . . .

. . . . . . . .

. . . . 227793 . . .

Panel, Side W/Insulator

. . . 2

. . . 10 . . . .

. . . . . . . .

. . . . 210482 . . .

Base

. . . 1

. . . 11 . . . .

. . . . . . . .

. . . . 220200 . . .

Filter Assembly, Primary Ground

. . . 1

. . . 12 . . . .

HD2 . .

. . . . 182918 . . .

Transducer, Current 400A Module Supply V +/− 15V

. . . 1

. . . 13 . . . .

PC14 . .

. . . . 185697 . . .

Circuit Card Assy, Input Filter

. . . 1

. . . 14 . . . .

. . . . . . . .

. . . . 148025 . . .

Lug, Univ W/SCR 600V 2/0−6 Wire .266 Stud

. . . 1

. . . 15 . . . .

. . . . . . . .

. . . . 213372 . . .

Filter Assy, Secondary

. . . 2

. . . 16 . . . .

. . . . . . . .

. . . . Fig 11-5 . . .

Front Panel Assembly

. . . 1

. . .

. . . . . . .

. . . . . . . .

. . . . 227855 . . .

Kit, Connectors W/Washer For Power Cables (Includes)

. . . 1

. . . 17 . . . .

. . . . . . . .

. . . . 010467 . . .

. Connector, Clamp Cable 1.250

. . . 1

. . . 18 . . . .

. . . . . . . .

. . . . 225840 . . .

. Washer, Reducer 1.25 in − 0.75 in

. . . 2

. . . 19 . . . .

. . . . . . . .

. . . . 010916 . . .

. Connector, Clamp Cable 0.750

. . . 1

♦OPTIONAL

+When ordering a component originally displaying a precautionary label, the label should also be ordered.

To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested Replacement Parts. Model and serial number required when ordering parts from your local distributor.

14

 

 

. Hardware is common and

15

 

 

not available unless listed.

2

 

 

3

1

 

 

 

 

 

 

 

4

 

 

 

 

5

 

 

 

 

 

6

 

12

 

 

7

 

 

 

8

 

13

 

 

9

 

11

 

 

33

 

10

 

 

34

 

 

 

35

 

 

 

 

 

 

 

6

17

16

 

 

7

18

 

 

 

 

19

 

 

 

32

 

 

 

 

31

20 21

 

 

 

30

24

 

 

 

23

 

 

 

29

 

 

 

25

 

27

23

 

 

13

 

36

28

 

 

 

 

26

22

 

 

 

 

23

 

 

38

 

 

37

802 955-A

Figure 11-2. Windtunnel Assembly LH And RH

OM-220 389 Page 39

Image 45
Contents Processes OM-220 389JDescription File Advanced Manufacturing SystemsFrom Miller to You Table of Contents − Troubleshooting Directives StandardsDecstat1/07 Page Arc Welding Hazards Symbol UsageElectric Shock can kill HOT Parts can cause severe burnsARC Rays can burn eyes and skin Fumes and Gases can be hazardousWelding can cause fire or explosion Flying Metal or Dirt can injure eyesFire or Explosion hazard Welding Wire can cause injuryFalling Unit can cause injury Moving Parts can cause injuryCalifornia Proposition 65 Warnings Principal Safety StandardsEMF Information About Implanted Medical DevicesUNE Décharge Électrique peut entraîner la mort Symboles utilisésDES Pièces Chaudes peuvent provoquer des brûlures graves LES Fumées ET LES GAZ peuvent être dangereuxLE Soudage peut provoquer un in cendie ou une explosion LES Bouteilles peuvent exploser si elles sont endommagées LE Bruit peut endommager l’ouïeRisque D’INCENDIE OU D’EXPLO LA Chute DE L’APPAREIL peut blesserProposition californienne 65 Avertissements LES Fils DE Soudage peuvent provoquer des blessuresLE Soudage À L’ARC risque de provoquer des interférences Principales normes de sécurité Information EMFEn ce qui concerne les implants médicaux OM-220 389 − Definitions Disconnect input plug or power before working on machineManufacturer’s Warning Label Definitions Keep your head out of the fumesWeee Label I1max Symbols And DefinitionsI1eff Manufacturer’s Rating LabelSpecifications − InstallationDimensions And Weight 17-3/32 in 434 mm 17-3/8 in 441 mm 19-3/32 in 485 mmVolt-Ampere Curves Duty Cycle And Overheating100% Duty Cycle At 450 Amperes OverheatingConnection Diagram Selecting a LocationDo not stack units. Beware of tipping Rear Panel Receptacles And Supplementary Protectors Incorrect Installation Connecting To Weld TerminalsElectrical Service Guide Network Wire Feeder Receptacle FunctionsPin 50/60 HzConnecting Input Power Welding Power Source Input Power ConnectionsDisconnect Device Input Power Connections Selecting Weld Cable Sizes − Recommended Setup ProceduresGun TravelWCL Current Flow Path Welding CircuitBest Using Multiple Welding Power Sources Wire Feeder Drop in the workpiece. The voltage drop Bad SetupSupporting separate voltage feedback to OM-220 389 Better SetupBest Setup Front Panel Switches − OperationPDA Port PC Port OM-220 389 − Maintenance Routine MaintenanceBlowing Out Inside of Unit Shock Hazard from testing − Safety Precautions for ServicingServicing Hazards Exploding Parts can cause injuryCalifornia Proposition 65 Warnings Removing Cover and Measuring Input Capacitor Voltage − TroubleshootingProcess Control Module PC4 Diagnostic LED’s Diagnostic LED’s On Process Control Module PC4Status Diagnosis Module Status LED’s Network And Module Status LED’s Network Status LED’sRed Circuit board is operating normallyTrouble Remedy TroubleshootingCircuit Diagram For Welding Power Source − Electrical Diagrams220 420-B 16 − Fig − Parts ListWindtunnel Assembly LH And RH Windtunnel Assembly LH And RH -1Item Top Tray Assembly Rear Panel Assembly Front Panel Assembly Dia Part Service Your distributor also givesSupport Miller Electric Mfg. Co To locate a Distributor or Service Agency visitFor assistance in filing or settling claims, contact Your distributor and/or equipment manufacturer’s