Miller Electric M-10 Gun, 180, 140 Auto-Set manual Electrical Service Guide For 230 VAC Model

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. A complete Parts List is available on-line at www.MillerWelds.com

 

4-9. Electrical Service Guide For 230 VAC Model

 

 

 

 

60 Hz

 

Single

 

Phase

 

 

Input Voltage

230

 

 

Input Amperes At Rated Output

21.7

 

 

Max Recommended Standard Fuse Rating In Amperes

 

Circuit Breaker 1, Time-Delay 2

25

Normal Operating 3

30

Min Input Conductor Size In AWG 4

14

Max Recommended Input Conductor Length In Feet (Meters)

61

(19)

 

 

 

Min Grounding Conductor Size In AWG 4

14

Reference: 2005 National Electrical Code (NEC) (including article 630)

1Choose a circuit breaker with time-current curves comparable to a Time Delay Fuse.

2“Time-Delay” fuses are UL class “RK5” .

3“Normal Operating” (general purpose - no intentional delay) fuses are UL class “K5” (up to and including 60 amp), and UL class “H” ( 65 amp and above).

4Conductor data in this section specifies conductor size (excluding flexible cord or cable) between the panelboard and the equipment per NEC Table 310.16. If a flexible cord or cable is used, minimum conductor size may increase. See NEC Table 400.5(A) for flexible cord and cable requirements.

YCaution: Failure to follow these fuse and circuit breaker recommendations could create an electric shock or fire hazard. These recommendations are for a dedicated branch circuit that applies to the rated output and duty cycle of the welding power source.

4-10. Installing Wire Spool And Adjusting Hub Tension

Installing 4 in (102 mm) Wire Spool

When a slight force is needed to turn spool, tension is set.

Installing 8 in (203 mm) Wire Spool

Adapter used with

8 in (203 mm)

spool only.

When a slight force is needed to turn spool, tension is set.

Retaining ring used with 8 in (203 mm)

spool only.

Tools Needed:

1/2 in

803 012 / 803 013 -B / Ref. 802 444-C

OM-225 311 Page 17

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Contents Processes OM-225 311CDescription File MIG GmawFrom Miller to You Table of Contents − Parts List − Maintenance &TROUBLESHOOTINGMarks a special safety message Symbol UsageArc Welding Hazards Electric Shock can killWelding can cause fire or explosion ARC Rays can burn eyes and skinFlying Metal can injure eyes Buildup of GAS can injure or killCalifornia Proposition 65 Warnings Principal Safety Standards EMF InformationAbout Pacemakers UNE Décharge Électrique peut entraîner la mort LES Fumées ET LES GAZ peuvent être dangereuxIndique un message de sécurité particulier DES Particules Volantes peuvent blesser les yeux LE Soudage peut provoquer un incendie ou une explosionDES Pièces Chaudes peuvent provoquer des brûlures graves LE Bruit peut endommager l’ouïeLA Chute DE L’APPAREIL peut blesser Risque D’INCENDIE OU D’EXPLO’EMPLOI Excessif peut SUR DES Organes Mobiles peuvent provoquer des blessuresEn ce qui concerne les stimulateurs cardiaques Principales normes de sécuritéSpecifications − SpecificationsVAC Model VAC Model w/Auto−SetE115 VAC Model Duty Cycle And Overheating230 VAC Model OverheatingAmperage Volt-Ampere Curves− Installation Installing Welding GunIncorrect Work Cable Routing Inside Unit Process/Polarity TableChanging Polarity Installing Gas Supply Required where gasoline or Special installation may beVolatile liquids are present − See NEC Article 511 or CECDo not move or operate unit where it could tip Electrical Service Guide For 230 VAC Model Installing Wire Spool And Adjusting Hub TensionInput Voltage 230 Input Amperes At Rated Output Remove gun nozzle and contact tip Threading Welding WireRemoving MIG Gun From Welding Power Source Cut Off End Of Wire Open Pressure Assembly KnobEnd Of Wire To Spool Operation Installing Optional Spool Gun Switch In Welding Power SourceConnecting Spool Gun To Millermatic 140/180 Controls For 115 VAC Model w/Auto-SetE − Operation115V Controls For 115 VAC Model230V Controls For 230 VAC ModelOM-225 311 Weld Parameter Chart For 115 VAC Model w/Auto−SetE 10/90 10/65 10/80 10/60 10/50 10/95 10/75 10/100 Aluminum 100% Argon 4043ER 030 0.8 mm 035 0.9 mm10/32 OM-225 311 10/90 10/45 10/60 10/30 10/32 10/80 035 0.9 mm 030 0.8 mm#220179 #202926 #220179Dcep Dcen 024 0.6 mm #220179 030 0.8 mm #202926 035 0.9 mm 045 1.2 mm 100 10/60 10/45 10/40 10/20 10/50Routine Maintenance − Maintenance &TROUBLESHOOTINGOverload Protection Drive Motor ProtectionChanging Drive Roll Or Wire Inlet Guide Turn Off power before replacing contact tipReplacing Gun Contact Tip Cleaning Or Replacing Gun Liner Disconnect gun from unitTo Reassemble Gun Replacing Switch And/Or Head Tube Trouble Remedy Troubleshooting TableOM-225 311 Circuit Diagram − Electrical Diagram234 419-B Typical MIG Process Connections − MIG Welding Gmaw GuidelinesWire Recommendation Wire Speed Typical MIG Process Control SettingsSelect Wire Size Select VoltageHolding And Positioning Welding Gun Conditions That Affect Weld Bead Shape Poor Weld Bead Characteristics Good Weld Bead CharacteristicsGun Movement During Welding Troubleshooting − Excessive Spatter Troubleshooting − PorosityPossible Causes Corrective Actions Troubleshooting − Excessive Penetration Troubleshooting − Lack Of PenetrationTroubleshooting − Incomplete Fusion Troubleshooting − Burn-Through Troubleshooting − Waviness Of BeadTroubleshooting − Distortion Common MIG Shielding Gases ApplicationFlat & Horizontal1 Fillet Recommended Spare Parts − Parts ListOptional Drive Rolls OptionsPage Support ServiceMiller Electric Mfg. Co Owner’s Record
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