Miller Electric 180, M-10 Gun, 140 manual Threading Welding Wire, Remove gun nozzle and contact tip

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.A complete Parts List is available on-line at www.MillerWelds.com

4-11. Threading Welding Wire

1 Wire Spool

2 Welding Wire

3 Inlet Wire Guide

4 Pressure Adjustment Knob

5 Drive Roll

6 Gun Conduit Cable

Lay gun cable out straight.

4

6

Tools Needed:

1

2

3

5

.Hold wire tightly to keep it from unraveling.

4 in (102 mm)

6 in (150 mm)

Open pressure assembly.

Tighten

Pull and hold wire; cut off end.

Push wire thru guides into gun;

 

continue to hold wire.

.Use pressure indicator scale to set a desired drive roll pressure. Begin with a setting of 3.

If necessary, make additional adjustments after trying this initial setting.

 

 

 

 

 

 

 

 

 

 

Pressure

 

 

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

 

 

 

 

 

 

Indicator

 

 

 

 

 

 

 

 

 

 

 

 

3

 

 

 

 

 

 

Scale

 

 

 

 

 

 

4

 

 

 

 

 

 

 

 

 

 

 

INPUT

POWER

Be sure that wire is positioned in proper drive

 

roll groove and wire is laying in the groove.

Turn power on.

Remove gun nozzle and contact tip.

Close and tighten pressure assembly, and let go of wire.

Tighten

Press gun trigger until wire comes out of gun.

Be sure that tip matches wire diameter. Reinstall contact tip and nozzle.

 

1

 

2

 

3

WOOD

4

Feed wire to check drive roll pressure. Tighten knob enough to prevent slipping.

Cut off wire. Close door.

Ref. 802 982-A / Ref. 205 837

OM-225 311 Page 18

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Contents Description OM-225 311CProcesses File MIG GmawFrom Miller to You Table of Contents − Maintenance &TROUBLESHOOTING − Parts ListArc Welding Hazards Symbol UsageMarks a special safety message Electric Shock can killFlying Metal can injure eyes ARC Rays can burn eyes and skinWelding can cause fire or explosion Buildup of GAS can injure or killCalifornia Proposition 65 Warnings EMF Information Principal Safety StandardsAbout Pacemakers LES Fumées ET LES GAZ peuvent être dangereux UNE Décharge Électrique peut entraîner la mortIndique un message de sécurité particulier DES Pièces Chaudes peuvent provoquer des brûlures graves LE Soudage peut provoquer un incendie ou une explosionDES Particules Volantes peuvent blesser les yeux LE Bruit peut endommager l’ouïe’EMPLOI Excessif peut SUR Risque D’INCENDIE OU D’EXPLOLA Chute DE L’APPAREIL peut blesser DES Organes Mobiles peuvent provoquer des blessuresPrincipales normes de sécurité En ce qui concerne les stimulateurs cardiaquesVAC Model − SpecificationsSpecifications VAC Model w/Auto−SetE230 VAC Model Duty Cycle And Overheating115 VAC Model OverheatingVolt-Ampere Curves AmperageInstalling Welding Gun − InstallationIncorrect Process/Polarity Table Work Cable Routing Inside UnitChanging Polarity Installing Gas Supply Volatile liquids are present − Special installation may beRequired where gasoline or See NEC Article 511 or CECDo not move or operate unit where it could tip Installing Wire Spool And Adjusting Hub Tension Electrical Service Guide For 230 VAC ModelInput Voltage 230 Input Amperes At Rated Output Threading Welding Wire Remove gun nozzle and contact tipCut Off End Of Wire Open Pressure Assembly Knob Removing MIG Gun From Welding Power SourceEnd Of Wire To Spool Installing Optional Spool Gun Switch In Welding Power Source OperationConnecting Spool Gun To Millermatic 140/180 − Operation Controls For 115 VAC Model w/Auto-SetEControls For 115 VAC Model 115VControls For 230 VAC Model 230VOM-225 311 Weld Parameter Chart For 115 VAC Model w/Auto−SetE 10/90 10/65 10/80 10/60 10/50 10/95 10/75 10/100 030 0.8 mm 035 0.9 mm Aluminum 100% Argon 4043ER10/32 OM-225 311 10/90 10/45 10/60 10/30 10/32 10/80 030 0.8 mm 035 0.9 mm#220179 #220179 #202926Dcep Dcen 100 10/60 10/45 10/40 10/20 10/50 024 0.6 mm #220179 030 0.8 mm #202926 035 0.9 mm 045 1.2 mmOverload Protection − Maintenance &TROUBLESHOOTINGRoutine Maintenance Drive Motor ProtectionTurn Off power before replacing contact tip Changing Drive Roll Or Wire Inlet GuideReplacing Gun Contact Tip Disconnect gun from unit Cleaning Or Replacing Gun LinerTo Reassemble Gun Replacing Switch And/Or Head Tube Troubleshooting Table Trouble RemedyOM-225 311 − Electrical Diagram Circuit Diagram234 419-B − MIG Welding Gmaw Guidelines Typical MIG Process ConnectionsSelect Wire Size Typical MIG Process Control SettingsWire Recommendation Wire Speed Select VoltageHolding And Positioning Welding Gun Conditions That Affect Weld Bead Shape Good Weld Bead Characteristics Poor Weld Bead CharacteristicsGun Movement During Welding Troubleshooting − Porosity Troubleshooting − Excessive SpatterPossible Causes Corrective Actions Troubleshooting − Lack Of Penetration Troubleshooting − Excessive PenetrationTroubleshooting − Incomplete Fusion Troubleshooting − Waviness Of Bead Troubleshooting − Burn-ThroughTroubleshooting − Distortion Application Common MIG Shielding GasesFlat & Horizontal1 Fillet Optional Drive Rolls − Parts ListRecommended Spare Parts OptionsPage Service SupportOwner’s Record Miller Electric Mfg. Co
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