Miller Electric M-10 Gun Installing Optional Spool Gun Switch In Welding Power Source, Operation

Page 24

.A complete Parts List is available on-line at www.MillerWelds.com

4-13. Installing Optional Spool Gun Switch In Welding Power Source

4

5

 

 

Y Turn Off unit, and disconnect

 

 

 

input power.

 

 

 

 

 

 

. For units prior to

Serial

No.

 

1

2

LH210051N, use retrokit part

 

no. 234402 for installing spool

 

 

 

gun switch.

 

 

 

 

 

 

Remove

wrapper

from

welding

 

 

power source.

 

 

 

 

 

 

1

Welding Power Source Center

 

 

 

Baffle

 

 

 

 

 

 

 

2

Snap-in Blank

 

 

 

 

1

3

Remove and discard snap-in blank

 

from hole in center baffle.

 

 

 

 

 

 

 

 

3

Switch Assembly

 

 

 

 

 

4

Star Washer

 

 

 

 

 

 

5

Jam Nut

 

 

 

 

 

 

Remove top jam nut and star wash-

 

 

er from switch (switch is equipped

 

 

with two nuts, a jam nut and a

 

 

backing nut).

 

 

 

 

 

 

Insert switch assembly into center

 

 

baffle so that keyway in switch shaft

 

 

is facing up.

 

 

 

 

 

 

Secure switch to center baffle with

 

 

star washer and jam nut. Tighten

 

 

jam nut enough to keep switch from

 

 

rotating.

 

 

 

 

 

 

 

6

Wiring Harness Connectors

 

 

7

Switch Connectors

 

 

 

 

 

8

Label

 

 

 

 

 

 

 

Locate and separate connectors in

 

 

wiring harness near label.

 

 

 

 

Connect

switch

connectors

to

 

 

matching

connectors

in

wiring

harness.

Install wrapper on unit.

Operation:

Place switch in the position with the spool gun symbol on the label for spool gun operation. Place switch in the position with the MIG gun symbol on the label for wire feeder/MIG (GMAW) gun operation.

When the switch is in the spool gun position, spool gun wire feed speed and voltage are controlled by welding power source controls.

 

7

6

8

 

Tools Needed:

 

1/4, 5/16 in

9/16 in

Ref. 804 984-A / 804 892-A

OM-225 311 Page 20

Image 24
Contents OM-225 311C ProcessesDescription File MIG GmawFrom Miller to You Table of Contents − Maintenance &TROUBLESHOOTING − Parts ListSymbol Usage Marks a special safety messageArc Welding Hazards Electric Shock can killARC Rays can burn eyes and skin Welding can cause fire or explosionFlying Metal can injure eyes Buildup of GAS can injure or killCalifornia Proposition 65 Warnings Principal Safety Standards EMF InformationAbout Pacemakers UNE Décharge Électrique peut entraîner la mort LES Fumées ET LES GAZ peuvent être dangereuxIndique un message de sécurité particulier LE Soudage peut provoquer un incendie ou une explosion DES Particules Volantes peuvent blesser les yeuxDES Pièces Chaudes peuvent provoquer des brûlures graves LE Bruit peut endommager l’ouïeRisque D’INCENDIE OU D’EXPLO LA Chute DE L’APPAREIL peut blesser’EMPLOI Excessif peut SUR DES Organes Mobiles peuvent provoquer des blessuresPrincipales normes de sécurité En ce qui concerne les stimulateurs cardiaques− Specifications SpecificationsVAC Model VAC Model w/Auto−SetEDuty Cycle And Overheating 115 VAC Model230 VAC Model OverheatingVolt-Ampere Curves Amperage− Installation Installing Welding GunIncorrect Work Cable Routing Inside Unit Process/Polarity TableChanging Polarity Installing Gas Supply Special installation may be Required where gasoline orVolatile liquids are present − See NEC Article 511 or CECDo not move or operate unit where it could tip Electrical Service Guide For 230 VAC Model Installing Wire Spool And Adjusting Hub Tension Input Voltage 230 Input Amperes At Rated Output Threading Welding Wire Remove gun nozzle and contact tipRemoving MIG Gun From Welding Power Source Cut Off End Of Wire Open Pressure Assembly KnobEnd Of Wire To Spool Installing Optional Spool Gun Switch In Welding Power Source OperationConnecting Spool Gun To Millermatic 140/180 − Operation Controls For 115 VAC Model w/Auto-SetEControls For 115 VAC Model 115VControls For 230 VAC Model 230VOM-225 311 Weld Parameter Chart For 115 VAC Model w/Auto−SetE 10/90 10/65 10/80 10/60 10/50 10/95 10/75 10/100 030 0.8 mm 035 0.9 mm Aluminum 100% Argon 4043ER10/32 OM-225 311 10/90 10/45 10/60 10/30 10/32 10/80 030 0.8 mm 035 0.9 mm#220179 #220179 #202926Dcep Dcen 100 10/60 10/45 10/40 10/20 10/50 024 0.6 mm #220179 030 0.8 mm #202926 035 0.9 mm 045 1.2 mm− Maintenance &TROUBLESHOOTING Routine MaintenanceOverload Protection Drive Motor ProtectionChanging Drive Roll Or Wire Inlet Guide Turn Off power before replacing contact tipReplacing Gun Contact Tip Cleaning Or Replacing Gun Liner Disconnect gun from unitTo Reassemble Gun Replacing Switch And/Or Head Tube Troubleshooting Table Trouble RemedyOM-225 311 − Electrical Diagram Circuit Diagram234 419-B − MIG Welding Gmaw Guidelines Typical MIG Process ConnectionsTypical MIG Process Control Settings Wire Recommendation Wire SpeedSelect Wire Size Select VoltageHolding And Positioning Welding Gun Conditions That Affect Weld Bead Shape Poor Weld Bead Characteristics Good Weld Bead CharacteristicsGun Movement During Welding Troubleshooting − Excessive Spatter Troubleshooting − PorosityPossible Causes Corrective Actions Troubleshooting − Excessive Penetration Troubleshooting − Lack Of PenetrationTroubleshooting − Incomplete Fusion Troubleshooting − Burn-Through Troubleshooting − Waviness Of BeadTroubleshooting − Distortion Common MIG Shielding Gases ApplicationFlat & Horizontal1 Fillet − Parts List Recommended Spare PartsOptional Drive Rolls OptionsPage Service SupportOwner’s Record Miller Electric Mfg. Co
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