Miller Electric 140, M-10 Gun Changing Drive Roll Or Wire Inlet Guide, Replacing Gun Contact Tip

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.A complete Parts List is available on-line at www.MillerWelds.com

6-4. Changing Drive Roll Or Wire Inlet Guide

1

2

3

.030/.035 Groove

.024 Groove

Stamped .024

Stamped .030/.035

1 Inlet Wire Guide

Remove guide by pressing on barbed area or cutting off one end near housing and pulling it out of hole. Push new guide into hole from rear until it snaps in place.

2 Drive Roll

The drive roll consists of two differ- ent sized grooves. The stamped markings on the end surface of the drive roll refers to the groove on the opposite side of the drive roll. The groove closest to the motor shaft is the proper groove to thread (see Section 4-11).

3 Retaining Pin

To secure drive roll, locate open slot and push drive roll completely over retaining pin, then rotate drive roll 1/4 turn to closed slot.

802 984

6-5. Replacing Gun Contact Tip

Y Turn Off power before replacing contact tip.

1 Nozzle

2 Contact Tip

Cut off welding wire at contact tip.

Remove nozzle.

Remove contact tip and install new contact tip. Reinstall nozzle.

2

1

Tools Needed:

Ref. 802 399-A

OM-225 311 Page 37

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Contents Processes OM-225 311CDescription File MIG GmawFrom Miller to You Table of Contents − Parts List − Maintenance &TROUBLESHOOTINGMarks a special safety message Symbol UsageArc Welding Hazards Electric Shock can killWelding can cause fire or explosion ARC Rays can burn eyes and skinFlying Metal can injure eyes Buildup of GAS can injure or killCalifornia Proposition 65 Warnings About Pacemakers Principal Safety StandardsEMF Information Indique un message de sécurité particulier UNE Décharge Électrique peut entraîner la mortLES Fumées ET LES GAZ peuvent être dangereux DES Particules Volantes peuvent blesser les yeux LE Soudage peut provoquer un incendie ou une explosionDES Pièces Chaudes peuvent provoquer des brûlures graves LE Bruit peut endommager l’ouïeLA Chute DE L’APPAREIL peut blesser Risque D’INCENDIE OU D’EXPLO’EMPLOI Excessif peut SUR DES Organes Mobiles peuvent provoquer des blessuresEn ce qui concerne les stimulateurs cardiaques Principales normes de sécuritéSpecifications − SpecificationsVAC Model VAC Model w/Auto−SetE115 VAC Model Duty Cycle And Overheating230 VAC Model OverheatingAmperage Volt-Ampere CurvesIncorrect − InstallationInstalling Welding Gun Changing Polarity Work Cable Routing Inside UnitProcess/Polarity Table Installing Gas Supply Required where gasoline or Special installation may beVolatile liquids are present − See NEC Article 511 or CECDo not move or operate unit where it could tip Input Voltage 230 Input Amperes At Rated Output Electrical Service Guide For 230 VAC ModelInstalling Wire Spool And Adjusting Hub Tension Remove gun nozzle and contact tip Threading Welding WireEnd Of Wire To Spool Removing MIG Gun From Welding Power SourceCut Off End Of Wire Open Pressure Assembly Knob Operation Installing Optional Spool Gun Switch In Welding Power SourceConnecting Spool Gun To Millermatic 140/180 Controls For 115 VAC Model w/Auto-SetE − Operation115V Controls For 115 VAC Model230V Controls For 230 VAC ModelOM-225 311 Weld Parameter Chart For 115 VAC Model w/Auto−SetE 10/90 10/65 10/80 10/60 10/50 10/95 10/75 10/100 Aluminum 100% Argon 4043ER 030 0.8 mm 035 0.9 mm10/32 OM-225 311 10/90 10/45 10/60 10/30 10/32 10/80 035 0.9 mm 030 0.8 mm#220179 #202926 #220179Dcep Dcen 024 0.6 mm #220179 030 0.8 mm #202926 035 0.9 mm 045 1.2 mm 100 10/60 10/45 10/40 10/20 10/50Routine Maintenance − Maintenance &TROUBLESHOOTINGOverload Protection Drive Motor ProtectionReplacing Gun Contact Tip Changing Drive Roll Or Wire Inlet GuideTurn Off power before replacing contact tip To Reassemble Gun Cleaning Or Replacing Gun LinerDisconnect gun from unit Replacing Switch And/Or Head Tube Trouble Remedy Troubleshooting TableOM-225 311 Circuit Diagram − Electrical Diagram234 419-B Typical MIG Process Connections − MIG Welding Gmaw GuidelinesWire Recommendation Wire Speed Typical MIG Process Control SettingsSelect Wire Size Select VoltageHolding And Positioning Welding Gun Conditions That Affect Weld Bead Shape Gun Movement During Welding Poor Weld Bead CharacteristicsGood Weld Bead Characteristics Possible Causes Corrective Actions Troubleshooting − Excessive SpatterTroubleshooting − Porosity Troubleshooting − Incomplete Fusion Troubleshooting − Excessive PenetrationTroubleshooting − Lack Of Penetration Troubleshooting − Distortion Troubleshooting − Burn-ThroughTroubleshooting − Waviness Of Bead Flat & Horizontal1 Fillet Common MIG Shielding GasesApplication Recommended Spare Parts − Parts ListOptional Drive Rolls OptionsPage Support ServiceMiller Electric Mfg. Co Owner’s Record
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