Miller Electric Big Blue 300 manual Activating The Dry Charge Battery If Applicable

Page 26

5-4. Activating The Dry Charge Battery (If Applicable)

3

2

1

4

5 A For 30 Minutes

OR+

−

Tools Needed:

30 A For 12 Minutes

 

! Always wear a face shield, rubber gloves and protective clothing when working on a battery.

Remove battery from unit.

5Vent Caps

6Sulfuric Acid Electrolyte (1.265 Specific Gravity)

7Well

Fill each cell with electrolyte to bottom of well (maximum).

! Do not overfill battery cells.

Wait ten minutes and check electro- lyte level. If necessary, add electro- lyte to raise to proper level. Reins- tall vent caps.

8 Battery Charger

! Read and follow all instruc- tions supplied with battery charger.

Charge battery for 12 minutes at 30 amperes or 30 minutes at 5 am- peres. Disconnect charging cables and install battery.

.When electrolyte is low, add

only distilled water to cells to maintain proper level.

drybatt1 6/05 − S-0886

5-5. Connecting The Battery

. Close door after connecting battery.

! Connect Negative (−) Cable Last.

+

−

Tools Needed: 1/2 in

803 563 / Ref. 217 357-A / S-0756-C

OM-4433 Page 22

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Contents Description OM-4433218 314PProcesses File Engine DriveFrom Miller to You Table of Contents Warranty Electric Shock can kill Symbol UsageArc Welding Hazards HOT Parts can cause severe burnsARC Rays can burn eyes and skin Fumes and Gases can be hazardousBuildup of GAS can injure or kill Welding can cause fire or explosionEngine Hazards Compressed Air HazardsFire or Explosion hazard Welding Wire can cause injuryHOT Parts can cause burns and injury Falling Unit can cause injuryEMF Information Principal Safety StandardsCalifornia Proposition 65 Warnings Radiation can cause interferenceUN Choc Électrique peut tuer Signification des symboles− Consignes DE Sécurité − Lire Avant Utilisation Indique des instructions spécifiquesLE Soudage peut provoquer un in cendie ou une explosion DES Pièces Chaudes peuvent provoquer des brûlures gravesLES Fumées ET LES GAZ peuvent être dangereux LE Bruit peut affecter l’ouïe’EXPLOSION DE LA Batterie peu DES Organes Mobiles peuvent pro voquer des blessuresRisque D’INCENDIE OU D’EXPLO- Sion LA Chaleur DU Moteur peut pro- voquer un incendie’AIR Comprimé peut provoquer des blessures LES Fils DE Soudage peuvent provoquer des blessures LE Surchauffement peut endom- mager le moteur électriqueDES Organes Mobiles peuvent provoquer des blessures ’EMPLOI Excessif peutInformation EMF Proposition californienne 65 AvertissementsPrincipales normes de sécurité En ce qui concerne les implants médicauxStd − Definitions− 50 h Std Manufacturer’s Rating Label Symbols And Definitions Some symbols are found only on CE productsDimensions, Weights, And Operating Angles − SpecificationsWeld, Power, And Engine Specifications TIG Mode Stick ModeMIG Mode Volt-Ampere CurvesDuty Cycle And Overheating Curve shows typical fuel use under weld or power loadsFuel Consumption This unit is rated for welding at 250 amperes continuouslyAC Generator Power Curve 150 125 100Location/Airflow Clearance − InstallationInstalling Welding Generator Grounding1Mounting Surface Mounting Welding GeneratorSupporting The Unit To Weld Unit In PlaceStop engine and let cool Installing Exhaust PipeTools Needed 1/2 Point exhaust pipe in desired diDo not overfill battery cells Activating The Dry Charge Battery If ApplicableConnecting The Battery Close door after connecting batteryFuel Coolant Recovery TankEngine Prestart Checks OilMIG and Fcaw Welding Connecting To Weld Output TerminalsStick and TIG Welding Stop engine150 ft 200 ft 250 ft Stop engine Before Connecting to Weld Output terminalsSelecting Weld Cable Sizes Connecting To Remote 14 Receptacle RC14 Socket InformationWelding Symbols − Operating Welding Generator Front Panel Controls See SectionDescription Of Front Panel Controls See Section Process/Contactor Switch Process/Contactor Switch SettingsDo not Strike Like a Match Lift-ArcStart ProcedureLift-Arc Start Method Touch Lift-Arc t TIGRemote Voltage/Amperage Control At least once a month, run engine at Generator Power Receptacles− Operating Auxiliary Equipment − Maintenance & Troubleshooting Routine MaintenanceMaintenance Label Servicing Air Cleaner To clean air filterInspecting And Cleaning Optional Spark Arrestor Muffler Servicing Engine Cooling SystemMaximum Adjusting Engine Speed On Standard ModelsMay affect engine warranty Do not set engine speed higherEngine Speed No Load Engine Speed AdjustmentWeld/Power Speed Adjustment Rpm max 62.6 Hz 1500 rpm 50 HzTo replace primary canister fuel filter Servicing Fuel And Lubrication SystemsTo change oil and filter To drain water from fuel systemOverload Protection Checking Generator Brushes Replace Damaged BrushesHelp 25 Display Voltmeter/Ammeter Help DisplaysHelp 20 Display Troubleshooting WeldingGenerator Power EngineCheck for obstructed throttle solenoid Material Thickness Reference Chart − Electrical Diagrams Circuit Diagram For Welding Generator219 228−E Welding Generator − RUN-IN ProcedureWetstacking Output and do not exceed duty Run-In Procedure Using Load BankFrom flammables Cycle or equipment damage mayRun-In Procedure Using Resistance Grid Grounding Generator To Truck Or Trailer Frame − Generator Power GuidelinesSelecting Equipment Use ground device as stated in electrical codes Grounding When Supplying Building SystemsHow Much Power Does Equipment Require? Amperes x Volts = WattsIndustrial Motors Rating Starting Watts Running Watts Approximate Power Requirements For Industrial MotorsApproximate Power Requirements For Farm/Home Equipment Farm/Home Equipment Rating Starting Watts Running WattsApproximate Power Requirements For Contractor Equipment Contractor Rating Starting Watts Running WattsSingle-Phase Induction Motor Starting Requirements Power Required To Start MotorHow Much Power Can Generator Supply? KVA/HP x HP x 1000 / Volts = Starting AmperageTypical Connections To Supply Standby Power Selecting Extension Cord Use Shortest Cord Possible − Parts List 101 111 110 −3 109 108 −2 107 102 103 9897 104 106 1054243 80Fig.12−46665 TE1 Dia Part Description Quantity Mkgs Batt Panel, Front w/Components Panel, Front w/Components -1ItemFUEL/HM Control Panel Generator Generator -1ItemRectifier Assembly Wiring Harnesses Support ServiceYour distributor also gives For assistance in filing or settling claims, contact To locate a Distributor or Service Agency visitMiller Electric Mfg. Co Your distributor and/or equipment manufacturer’s

Big Blue 300 specifications

The Miller Electric Big Blue 300 is a powerful and versatile engine-driven welder that has become a popular choice for professionals in various industries. Designed to excel in both welding and generator applications, the Big Blue 300 provides reliable performance, advanced technology, and exceptional durability, making it suitable for demanding work environments.

One of the standout features of the Big Blue 300 is its impressive output capabilities. With a maximum welding output of 300 amps, this machine can handle a wide range of welding applications, from stick to TIG and MIG processes. The dual voltage output allows for versatility in the field, accommodating both 120V and 240V power requirements, ensuring you can power tools and equipment directly from the welder.

The Big Blue 300 is equipped with Miller's innovative Clean Air Technology, which ensures that the engine operates efficiently and produces fewer emissions. This feature not only meets environmental standards but also enhances the longevity of the machine. The cooling system is engineered to maintain optimal operating temperatures, extending the life of the engine and related components.

For ease of use, the Big Blue 300 features an intuitive control panel with easy-to-read gauges and simple adjustment settings, allowing operators to quickly set welding parameters. The built-in Fuel Gauge and Hour Meter provide real-time information about fuel levels and usage, enabling efficient operation and maintenance planning.

Another notable characteristic of the Big Blue 300 is its rugged construction. Built to withstand harsh job site conditions, the machine features a durable frame and heavy-duty components that can endure the rigors of everyday use. The oversized wheels and solid axle design enhance portability, making it easy to transport across various terrains.

Additionally, the Big Blue 300 is designed for quiet operation, making it suitable for locations where noise levels are a concern. Its low decibel rating ensures that it won’t disturb the work environment, contributing to a more comfortable and productive atmosphere.

Overall, the Miller Electric Big Blue 300 is a robust engine-driven welder that combines power, efficiency, and portability. Whether working on construction sites, maintenance tasks, or fabrication projects, this machine delivers exceptional performance and reliability, making it a valuable tool for professionals who demand the best in their equipment.
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