Miller Electric 456 CC manual Specifications, Duty Cycle And Overheating

Page 18

SECTION 4 − INSTALLATION

.This manual contains information on CC and CC/CV units. Differences between models are noted throughout this manual.

4-1. Specifications

Input

Rated Welding

Amperage

Voltage

Maximum

Amperes Input At Rated Load

 

 

Open-

Output 50 Hz, Three-Phase

 

 

Power

Output

Range

Range

Circuit

 

 

 

 

 

 

 

 

Voltage DC

380 V

400 V

KVA

KW

 

 

 

 

 

 

 

 

 

Three

450 A @ 38 Volts DC,

 

 

 

 

 

 

 

100% Duty Cycle;

5 − 600

10 − 38

95

33

31

21.6

19.4

Phase

550 A @ 42 Volts DC,

 

 

 

 

 

 

 

 

60% Duty Cycle

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4-2. Duty Cycle And Overheating

Duty Cycle is percentage of 10 min- utes that unit can weld at rated load without overheating.

If unit overheats, thermostat(s) opens, output stops, and cooling fan runs. Wait fifteen minutes for unit to cool. Reduce amperage or duty cycle before welding.

NOTICE − Exceeding duty cycle can damage unit and void warranty.

100% Duty Cycle At 450 Amperes

60% Duty Cycle At 565 Amperes

Continuous Welding

6 Minutes Welding

4 Minutes Resting

Overheating

 

 

 

0

A/V

 

15

 

 

 

OR

 

Minutes

Reduce Duty Cycle

 

 

duty1 4/95 − SA-181 560

OM-203 034 Page 14

Image 18
Contents Description OM-203 034RProcesses File MIG GmawFrom Miller to You Table of Contents Page Electric Shock can kill Symbol UsageArc Welding Hazards HOT Parts can cause severe burnsWelding can cause fire or explosion Fumes and Gases can be hazardousARC Rays can burn eyes and skin Flying Metal or Dirt can injure eyesFalling Unit can cause injury Welding Wire can cause injuryFire or Explosion hazard Moving Parts can cause injuryEMF Information Principal Safety StandardsCalifornia Proposition 65 Warnings About Implanted Medical DevicesSymboles utilisés UNE Décharge Électrique peut entraîner la mortDES Pièces Chaudes peuvent provoquer des brûlures graves LES Fumées ET LES GAZ peuvent être dangereuxLE Soudage peut provoquer un in cendie ou une explosion Risque D’INCENDIE OU D’EXPLO- Sion LE Bruit peut endommager l’ouïeLES Bouteilles peuvent exploser si elles sont endommagées LA Chute DE L’APPAREIL peut blesserProposition californienne 65 Avertissements LES Fils DE Soudage peuvent provoquer des blessuresLE Soudage À L’ARC risque de provoquer des interférences Principales normes de sécurité Information EMFEn ce qui concerne les implants médicaux OM-203 034 Disconnect input plug or power before working on machine Manufacturer’s Warning Label Definitions Keep your head out of the fumes 60 s I1eff Symbols And DefinitionsI1max Weee LabelSpecifications Duty Cycle And OverheatingDimensions And Weight Volt-Ampere CurvesCV Modes CC Modes Movement Tipping Connecting To Weld TerminalsSelecting a Location LocationWeld Output Terminals And Selecting Cable Sizes ARC Welding can cause Electromagnetic Interference350 ft 400 ft Put terminals Connecting Weld Output Cables Remote 14 Receptacle InformationVolts AC Duplex Receptacle Electrical Service GuideHz Three Phase Input VoltageAlways connect grounding conductor first Connecting Input PowerInput Filter Board L21 Tools NeededFront Panel Controls For CV Only Models Mode And Voltage Control For CV Only ModelsMode Control Voltage ControlMeter Functions For CV Only Models Preset Volts BlankPower Switch Front Panel Controls For CC/CV ModelsHold TIG Gtaw Blank Meter Functions For CC/CV ModelsPanel Control Gtaw Pulsed MIGMode Switch Settings For CC/CV Models Lift-Arc TIG Procedure For CC/CV Models Touch Seconds Do not Strike Like a MatchDo not remove case when blowing out inside of unit Blowing Out Inside Of UnitRemoving Case and Measuring Input Capacitor Voltage Voltmeter/Ammeter Help Displays Troubleshooting Reset circuit breaker CB1 see Section− Electrical Diagram 239 524-A Circuit Diagram For CC/CV Welding Power Source 239 526-A Complete Assembly 39 40 41Dia Part Description Quantity Mkgs 180 Material Thickness Gauge Work like a Pro Service Your distributor also givesSupport For assistance in filing or settling claims, contact To locate a Distributor or Service Agency visitMiller Electric Mfg. Co Your distributor and/or equipment manufacturer’s
Related manuals
Manual 40 pages 21.64 Kb