Grizzly G0486/G0487 owner manual Roller section

Page 41

Troubleshooting

Symptom

 

Possible Cause

Possible Solution

 

 

 

 

 

 

 

Lines

across

width

1.

Sanding belt seam is open or damaged.

1.

Repair or replace sanding belt.

of workpiece.

 

 

 

 

 

 

 

 

 

 

 

 

Glossy

 

spots

1.

Worn sanding belt.

1.

Replace sanding belt.

or

streaks

on

2.

Rear pressure roller too low.

2.

Raise rear pressure roller. (See warning in Pressure

workpiece.

 

 

 

 

Roller section, Page 18!)

 

 

 

 

 

 

 

Sanding

belt

clogs

1.

Sanding belt grit too small for particular job.

1.

Replace with a coarser grit sanding belt.

quickly.

 

 

2.

Excessive depth of cut.

2.

Reduce depth of cut.

 

 

 

 

3.

Wood is too moist.

3.

Allow wood to dry out.

 

 

 

 

 

 

 

Sanding

belt

does

1.

Low air pressure.

1.

Adjust air pressure to 75 PSI at primary regulator.

not tension correct-

2.

Air leaks in system.

2.

Inspect all hoses and connections for leaking air; use water

ly; rollers slip under

 

 

 

on suspected area to detect bubbles.

belt.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Sanding

belt

runs

1.

Air eye fork clogged.

1.

Clean the intake hole on the air eye fork.

off to one side, stop-

2.

Oscillation return valve closed.

2.

Open valve.

ping the sander.

3.

Oscillation timing incorrect.

3.

Adjust oscillation timing.

 

 

 

 

 

Sanding belt will not

1.

Sanding belt is not tensioned.

1.

Tension sanding belt.

start.

 

 

 

2.

Limit switches engaged.

2.

Center sanding belt so it is not touching the limit switches.

 

 

 

 

3.

Emergency stop plate engaged.

3.

Make sure emergency stop switch is released.

 

 

 

 

 

Poor, non-aggres-

1.

Worn sanding belt.

1.

Replace sanding belt with a new one.

sive

 

sanding

2.

Sanding belt loaded with sawdust.

2.

Clean sanding belt to unload sawdust.

results.

 

 

 

 

 

 

 

 

 

 

 

Conveyor belt not

1.

Conveyor rollers moved out of adjustment.

1.

Re-adjust conveyor rollers.

tracking in center.

 

 

 

 

 

 

 

 

 

 

Conveyor

belt slip-

1.

Conveyor rollers have incorrect tension.

1.

Adjust conveyor rollers to place more tension on the

ping.

 

 

 

 

 

 

workpiece.

 

 

 

 

2.

Conveyor rollers contaminated with dirt or dust.

2.

Clean conveyor rollers.

 

 

 

 

 

 

Emergency

brake

1.

Air pressure incorrect.

1.

Adjust air pressure to 75 PSI.

stops slow.

 

2.

Air leak in system.

2.

Find and fix air leaks.

 

 

 

 

3.

Brake rotor contaminated with oil.

3.

Clean brake rotor with automotive brake parts cleaner.

 

 

 

 

4.

Brake pads worn out.

4.

Replace brake pads.

 

 

 

 

 

Grinding noise when

1.

Brakes severely worn out.

1.

Replace brake pads, have rotor turned (possibly

braking.

 

 

 

 

 

replaced).

 

 

 

 

 

 

 

 

For your safety, turn the power switch off and dis- connect the sander from the power source and the air supply before starting the applicable troubleshooting.

G0486/G0487 Wide Belt Sander

-39-

Image 41
Contents DOUBLE-HEAD WIDE-BELT Sander Page Table of Contents Warranty & Returns Contact Info IntroductionForeword Front View, Model G0487 External FeaturesInternal Features Machine Data Sheet G0486 Machine Data Sheet G0487 Safety Instructions for Machinery SafetyAlways Lock Mobile Bases if Used Before Operating Machinery Additional Safety for Wide Belt Sanders 220V/440V Connection Circuit RequirementsGrounding Amperage Loads440V Connection To wire the sander toG0486 G0487Items Needed for Set Up SET UPUnpacking InventoryHardware Chart Site Considerations Clean UpDust Collection Beginning AssemblyAir Line Installation Sanding Belt To install the sanding beltPressure Rollers Start Up Recommended Adjustments Operations Operation SafetyChoosing Sandpaper GritTable Movement Adjusting Feed RateAmp Draw Meter Typical amp draw meter Load chartThree basic platen positions Sanding Workpiece Platen AdjustmentH2845-Cleaning Pads AccessoriesSchedule MaintenanceGeneral Dust and Water Traps Sanding BeltsAir System Table Calibration ServicePlaten Service Tools Needed Qty Brake ServiceTo check the brake pads To replace the brake padsTo set the correct amount of airflow through Oscillation TimingTo check the sanding belt oscillation G0486/G0487 Wide Belt Sander Table Parallelism To adjust the oscillation speedOscillation Speed Pressure Rollers To adjust the table parallelismTo adjust the pressure rollers To adjust either V-belt Belt AdjustmentConveyor Belt Replacement Conveyor belt removal sequence G0486/G0487 Wide Belt Sander Do not remove the safety guard To adjust the feed belt tensionFeed Belt Tension Feed Belt TrackingAir system diagram Air System DiagramMotor & Electrical TroubleshootingRoller section, Control Panel Component Locations G0486/G0487 General Control Panel Electrical Diagram G0486/G0487 Wiring Box Electrical Diagram G0486 220V/440V, G0487 Wiring Box Components G0486 220V/440V, G0487 Wiring Box Electrical Diagram G0487 Wiring Box Components G0487 General Electric Diagram G0486/G0487 Motor Wiring G0486/G0487 Tool Box and Accessories Diagram Description Tool Box and Accessories Parts ListSanding Motor System Diagram Description Sanding Motor System Parts ListTable Lift System Diagram Table Lift System Parts List Conveyor System Diagram Conveyor System Parts List Roller Diagram Feed, Drum, and Pressure Roller Parts List Drum and Platen Sanding Drum and Platen Parts List Upper Roller System Diagram Upper Roller System Parts List Cabinet Assembly Diagram Description Cabinet Assembly Parts ListMain Electrical Panel and Controls Diagram Transformer Main Electrical Panel and Controls Parts ListAir System Diagram AIR Valve 1/4 Air System Parts ListMachine Label Diagram Machine Label List Warranty & Returns Comments Warranty CardBOX BELLINGHAM, WA Grizzly INDUSTRIAL, INC