Grizzly G0486/G0487 owner manual Troubleshooting, Motor & Electrical

Page 40

Review the troubleshooting and procedures in this section to fix your machine if a problem develops. If you need replacement parts or you are unsure of your repair skills, then feel free to call our Technical Support at (570) 546-9663.

Troubleshooting

Motor & Electrical

 

Symptom

 

Possible Cause

Possible Solution

 

 

 

 

1.

Limit switch or emergency stop is at fault.

1.

Correct situation that caused limit switch to engage, reset

 

Motor will not start.

 

 

 

the emergency stop button.

 

 

 

 

2.

Low voltage.

2.

Check power line for proper voltage.

 

 

 

 

3.

Open circuit in motor or loose connections.

3.

Inspect all lead connections on motor for loose or open

 

 

 

 

 

 

 

connections.

 

 

 

 

 

 

 

Motor will not start;

1.

Short circuit in line cord or plug.

1.

Inspect cord or plug for damaged insulation and shorted

 

fuses

or

circuit

 

 

 

wires.

 

breakers blow.

2.

Short circuit in motor or loose connections.

2.

Inspect all connections on motor for loose or shorted termi-

 

 

 

 

 

 

 

nals or worn insulation.

 

 

 

 

3.

Incorrect fuses or circuit breakers in power line.

3.

Install correct fuses or circuit breakers.

 

 

 

 

 

 

 

Motor overheats.

1.

Motor overloaded.

1.

Reduce load on motor.

 

 

 

 

2.

Air circulation through the motor restricted.

2.

Clean out motor to provide normal air circulation.

 

 

 

 

 

 

 

Motor stalls (result-

1.

Short circuit in motor or loose connections.

1.

Inspect connections on motor for loose or shorted terminals

 

ing in

blown

fuses

 

 

 

or worn insulation.

 

or tripped circuit).

2.

Low voltage.

2

Correct the low voltage conditions.

 

 

 

 

3.

Incorrect fuses or circuit breakers in power line.

3.

Install correct fuses or circuit breakers.

 

 

 

 

4.

Motor overloaded.

4.

Reduce load on motor.

 

 

 

 

 

Machine Operations

 

 

Symptom

 

Possible Cause

Possible Solution

 

 

 

 

 

 

Machine

slows

1.

Feed rate too high.

1.

Feed workpiece slower.

when operating.

2.

Depth of cut too great.

2.

Reduce depth of cut.

 

 

 

 

 

 

Loud,

repetitious

1.

Pulley set screws or keys are missing or loose.

1.

Inspect keys and set screws. Replace or tighten if neces-

noise

coming

from

 

 

 

sary.

machine.

 

 

2.

Motor fan is hitting the cover.

2.

Tighten fan or shim cover.

 

 

 

 

 

3.

V-belt is defective.

3.

Replace V-belt. Refer to the Maintenance section.

 

 

 

 

 

 

 

 

Machine

 

is

loud,

1.

Excessive depth of cut.

1.

Decrease depth of cut.

overheats

or

bogs

2.

Dull or dirty sanding belt.

2.

Replace or clean sanding belt.

down in the cut.

 

 

 

 

 

 

 

 

 

Rounded workpiece

1.

Excessive depth of cut.

1.

Reduce depth of cut.

edges.

 

 

 

 

 

 

 

 

 

 

 

 

 

Uneven

thickness

1.

Feed table not parallel to sanding roller.

1.

Adjust the table.

from left to right of

2.

Conveyor belt is worn.

2.

Replace conveyor belt.

board.

 

 

 

 

 

 

 

 

 

 

 

 

 

Workpiece

slips on

1.

Pressure rollers set too high.

1.

Lower pressure rollers.

feed belt.

 

 

2.

Dirty conveyor belt.

2.

Clean conveyor belt.

 

 

 

 

 

3.

Conveyor belt is worn.

3.

Replace conveyor belt.

 

 

 

 

 

 

 

 

Straight

 

 

strip

1.

Pressure rollers are dirty or damaged.

1.

Clean or repair pressure rollers.

of

notches

on

 

 

 

 

workpiece.

 

 

 

 

 

 

 

 

 

 

 

 

 

Snake

 

shaped

1.

Sanding belt damaged or dirty.

1.

Clean or replace sanding belt.

marks

 

 

on

 

 

 

 

workpiece.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

-38-

G0486/G0487 Wide Belt Sander

Image 40
Contents DOUBLE-HEAD WIDE-BELT Sander Page Table of Contents Warranty & Returns Foreword IntroductionContact Info External Features Front View, Model G0487Internal Features Machine Data Sheet G0486 Machine Data Sheet G0487 Safety Safety Instructions for MachineryAlways Lock Mobile Bases if Used Before Operating Machinery Additional Safety for Wide Belt Sanders Circuit Requirements 220V/440V ConnectionGrounding Amperage LoadsTo wire the sander to 440V ConnectionG0486 G0487SET UP Items Needed for Set UpUnpacking InventoryHardware Chart Clean Up Site ConsiderationsAir Line Installation Beginning AssemblyDust Collection To install the sanding belt Sanding BeltPressure Rollers Start Up Recommended Adjustments Operation Safety OperationsChoosing Sandpaper GritAdjusting Feed Rate Table MovementTypical amp draw meter Load chart Amp Draw MeterSanding Workpiece Platen Adjustment Three basic platen positionsAccessories H2845-Cleaning PadsGeneral MaintenanceSchedule Air System Sanding BeltsDust and Water Traps Platen Service ServiceTable Calibration Brake Service Tools Needed QtyTo check the brake pads To replace the brake padsTo check the sanding belt oscillation Oscillation TimingTo set the correct amount of airflow through G0486/G0487 Wide Belt Sander Oscillation Speed To adjust the oscillation speedTable Parallelism To adjust the pressure rollers To adjust the table parallelismPressure Rollers Belt Adjustment To adjust either V-beltConveyor Belt Replacement Conveyor belt removal sequence G0486/G0487 Wide Belt Sander To adjust the feed belt tension Do not remove the safety guardFeed Belt Tension Feed Belt TrackingAir System Diagram Air system diagramTroubleshooting Motor & ElectricalRoller section, Control Panel Component Locations G0486/G0487 General Control Panel Electrical Diagram G0486/G0487 Wiring Box Electrical Diagram G0486 220V/440V, G0487 Wiring Box Components G0486 220V/440V, G0487 Wiring Box Electrical Diagram G0487 Wiring Box Components G0487 General Electric Diagram G0486/G0487 Motor Wiring G0486/G0487 Tool Box and Accessories Diagram Tool Box and Accessories Parts List DescriptionSanding Motor System Diagram Sanding Motor System Parts List DescriptionTable Lift System Diagram Table Lift System Parts List Conveyor System Diagram Conveyor System Parts List Roller Diagram Feed, Drum, and Pressure Roller Parts List Drum and Platen Sanding Drum and Platen Parts List Upper Roller System Diagram Upper Roller System Parts List Cabinet Assembly Diagram Cabinet Assembly Parts List DescriptionMain Electrical Panel and Controls Diagram Main Electrical Panel and Controls Parts List TransformerAir System Diagram Air System Parts List AIR Valve 1/4Machine Label Diagram Machine Label List Warranty & Returns Warranty Card CommentsGrizzly INDUSTRIAL, INC BOX BELLINGHAM, WA