Troubleshooting Guide
TROUBLE |
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Grains easily rub off the belt | 1. | Sanding belt/disc has been stored in an | 1. | Store sanding belt/disc away from extremely hot or dry temper- |
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or disc. |
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| incorrect environment. |
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| 2. | Sanding belt/disc has been smashed or | 2. | Store sanding belt/disc flat not bent or folded. |
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| folded. |
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Deep sanding grooves or | 1. | Sanding belt/disc grit is too coarse for | 1. | Use a finer grit sanding belt/disc. |
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scars in workpiece. |
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| the desired finish. |
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| 2. | Workpiece sanded across the grain. | 2. | Sand with the grain. |
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| 3. | Too much sanding force on workpiece. | 3. | Reduce pressure on workpiece while sanding. |
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| 4. | Workpiece held still against the | 4. | Keep workpiece moving while sanding on the belt/disc. |
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| belt/disc. |
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Sanding | surface | clogs | 1. | Too much pressure against belt/disc. | 1. | Reduce pressure on workpiece while sanding. |
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quickly or burns. |
| 2. | Sanding softwood. | 2. | Use different stock. Or, accept the characteristics of the stock |
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| and plan on cleaning/replacing belts frequently. |
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Glazed sanding surfaces. | 1. | Sanding wet stock. | 1. | Dry stock properly before sanding. |
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| 2. | Sanding stock with high residue. | 2. | Use different stock. Or, accept the characteristics of the stock |
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| and plan on cleaning/replacing belts/discs frequently. |
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Motor will not start. |
| 1. | Low voltage. | 1. | Check power supply for proper voltage. |
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| 2. | Open circuit in motor or loose connec- | 2. | Inspect all lead connections on motor for loose or open connec- |
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| tions. |
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Motor will not start; fuses or | 1. | Short circuit in line cord or plug. | 1. | Inspect cord or plug for damaged insulation and shorted wires. |
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circuit breakers blow. |
| 2. | Short circuit in motor or loose connec- | 2. | Inspect all connections on motor for loose or shorted terminals |
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| tions. |
| or worn insulation. |
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| 3. | Incorrect fuses or circuit breakers in | 3. | Install correct fuses or circuit breakers. |
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| power line. |
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Motor overheats. |
| 1. | Motor overloaded. | 1. | Reduce load on motor. |
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| 2. | Incorrect usage of machine. | 2. | Reduce the applied load on the machine. |
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| 3. | Air circulation through the motor | 3. | Clean out motor to provide normal air circulation. |
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| restricted. |
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Motor stalls (resulting in | 1. | Short circuit in motor or loose connec- | 1. | Inspect connections on motor for loose or shorted terminals or |
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blown fuses or tripped |
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| tions. |
| worn insulation. |
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circuit). |
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| 2. | Low voltage. | 2 | Correct the low voltage conditions. |
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| 3. | Incorrect fuses or circuit breakers in | 3. | Install correct fuses or circuit breakers. |
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| power line. |
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| 4. | Motor overloaded. | 4. | Reduce load on motor. |
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Burn marks on workpiece. | 1. | Using too fine of sanding grit. | 1. | Use a coarser grit sanding belt/disc. |
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| 2. | Using too much pressure. | 2. | Reduce pressure on workpiece while sanding. |
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| 3. | Work held still for too long. | 3. | Do not keep workpiece in one place for too long. |
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Machine slows when |
| 1. | Applying too much pressure to work- | 1. | Sand with less |
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operating. |
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| piece. |
| the work. |
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| 2. | Undersized circuit or using ext cord. | 2. | Make sure circuit wires are proper gauge & don’t use ext cords! |
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Machine vibrates |
| 1. | Incorrect motor mounting. | 1. | Check/adjust motor mounting. |
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excessively. |
| 2. | Incorrect sanding belt tension. | 2. | Make sure tension lever is in tensioning position. Follow belt ten- |
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| sioning instructions in this manual. |
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| 3. | Weak or broken tension spring. | 3. | Replace spring. |
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| 4. | Idler roller is too loose. | 4. | Adjust idler roller. |
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| 5. | Broken/defective sanding belt/disc. | 5. | Replace sanding belt/disc. |
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Workpiece | frequently | gets | 1. | Not supporting the workpiece against | 1. | Use back stop to support workpiece. |
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pulled out of your hand. |
| the stop. |
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Workpiece | lifts up | from | 1. | Sanding on the up spinning side of the | 1. | Sand on the down spinning side of the disc. |
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sanding disc table. |
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| disc |
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G0547 Combo Sander |