LED job light section, Spindle a complete section

P 3/ 13

Repair

[3]DISASSEMBLY/ASSEMBLY

[3]-1. LED job light section

DISASSEMBLING

1)Remove Light cover by unscrewing two M4x8 Pan head screws. (Fig. 2)

2)Remove LED circuit and its Lead wires from Light holder, and disconnect Connector of LED circuit with that of Motor control unit. Switch lever and Compression spring 2 can be removed in this step. (Fig. 3)

Fig. 2

M4x8 Pan head screw (2pcs.) Light cover

ASSEMBLING

Fig. 3

LED circuit Lead wire	Light holder	Connector of
		Motor control
		unit
		Connector of
Compression spring 2	Switch lever	LED circuit
Compression spring 2	Switch lever

1)Connect Connector of LED circuit with that of Motor control unit. and put LED circuit in place on Light holder. Then fix lead wires with Lead holders as illustrated in Fig. 4.

2)Fitting the protruding portion of Light cover in the notch of Angle head complete, assemble Light cover to Angle head complete by screwing two M4x8 Pan head screws. (Fig. 5)

Note: Be careful not to pinch the slack portion of Lead wires between Light cover and Angle head complete.

Fig. 4

Fig. 5

Lead wire holders

Switch unit

Rib

Note: Put Connectors and the slack portion of Lead wires in this space. Do not put them on Switch unit and the rib.

Light cover	protrusion	Notch of Angle
		head complete

[3] -2. Spindle A complete section

DISASSEMBLING

1)Remove Bearing retainer 14-23 from Angle head complete by turning clockwise with wrench of 24mm flats width.(Fig. 6) Spindle A complete section can now be removed by pulling by hand. (Fig. 7)

2)Remove Flat washer 6 from Spindle A complete. (Flat washer 6 may remain in Angle head complete.)

Remove Spindle A complete from Bearing retainer 14-23 by pushing down Bearing retainer 14-23 in the direction of the arrow by hand. (Fig. 8)

Note: If cannot be removed by hand, disassemble by pressing down Spindle A complete using arbor press. (Fig. 9)

Fig. 6

Fig. 7

24mm		Bearing retainer 14-23

Wrench	Angle head complete
Fig. 8		Fig. 9

Spindle A complete section

Bearing retainer 14-23

Flat washer 6

Spindle A complete Bearing retainer 14-23

Spindle A complete

Bearing retainer 14-23

Spindle A complete