Festool PI561556 Replacing the Guide Rail Splinter Guard, Changing the Motor Brushes, Procedure

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Replacing the Guide Rail Splinter Guard

The splinter guard prevents splintering and chipping of the workpiece by holding the top edge of the workpiece down as the teeth of the sawblade move upward against it. The splinter guard needs to be replaced if it becomes damaged or worn.

1.Peel the original splinter guard away from the guide rail.

2.As needed, clean residual adhesive and debris from the guide rail.

3.Peel off the plastic backing from the new splinter guard to expose the adhesive.

4.Without stretching the rubber, carefully place the new splinter guard on the underside of the guide rail tight to the alignment rib.

5.Make sure the splinter guard is firmly pressed down to

the guide rail.

6.Trim the splinter guard as described on page 8.

Splinter

Friction

Guard

Strips

Alignment Rib

Changing the Motor Brushes

Festool does not condone brush replacement by the end user. Completion of this procedure by an unauthorized service center will void the tool’s warranty.

The motor brushes are graphite bars that provide an electri- cal connection between the motor controller and the rotat- ing armature. When the brushes have worn past their useful length, spring loaded wear pins are exposed that separate the brush from the armature contacts. This disables the motor to prevent damage. For a shorter break-in period without excessive arcing, new brushes have ribs that quickly form to the curve of the armature.

CAUTION! Make sure the power cord is unplugged before beginning this procedure.

Wear Pin

Used Brush

 

Terminal

Spade

 

Mounting

New Brush

Tab

 

Procedure

1.Unplug the saw.

2.Remove the four screws that secure the access cover to the motor, and remove the cover.

4.Remove the screw that secures each brush to the motor housing. Be careful not to drop the screws into the motor.

5.Carefully lift the brushes up to remove them.

6.Insert the new brushes into the motor, and reassemble the saw by reversing the previous steps.

Mounting Screws

Mounting

Screw

Wire

Terminal

Wire

Terminal

3.Lift the 2 wire connectors off the terminals on the brushes.

NOTICE: Take care to not pull on the red wires for the thermal sensor, or you may pull the sensor out of its pocket. The sensor is embedded in a thermally conductive paste.

Mounting

Screw

Thermal

Sensor

Supplemental Owner’s Manual

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Contents Guided Circular Saw Supplemental User’s Manual Limited Warranty1 About This Manual ContentsSave all warnings and instructions for future reference General Power Tool Safety WarningsRespiratory Exposure Safety Warnings Specific Safety Rules for Circular SawsService Causes and Prevention of KickbackFunctional Description Technical Specifications SetupSetting Up a New Saw Adjusting the Guide Rail CamsTrimming the Guide Rail Splinter Guard Installing the Outrigger Splinter GuardSawblade Checks and Warnings Changing the SawbladeRemoving the Sawblade Replacing the SawbladeTooth Shape Sawblade SelectionNumber of Teeth and Spacing Hook AngleGuide Rails Upper Connecting Bar Straightedge Lower Clamping ScrewsTips for Choosing Guide Rail Lengths Joining RailsOperation Setting the Blade DepthSetting the Bevel Angle Setting the Motor SpeedSpeed Control Using Dust Extraction Using the Limit StopSaw’s Power Cord Power Switch Set to Auto 27mm Vac Hose Clamping Thumbscrew Limit Stop Back Saw Guide Rail SlotPlunge Trigger Release Power Connecting the Plug-it CordTurning on the Saw LockApplications Straight-Lining Rough LumberTips for Successful Straight-Lining Tips for Successful Crosscutting Crosscutting and TrimmingPlunge Cutting General ProcedureSoft Plastics Cutting Non-Wood MaterialsBrittle Plastics Thin AluminumRoutine Maintenance MaintenanceKeep the Saw Clean Adjust and Inspect the SawProcedure Replacing the Guide Rail Splinter GuardChanging the Motor Brushes Matching Multiple Saws to Shared Guide Rails AdjustmentsMark the zero- depth position Installing the Imperial Depth GaugeSymptom Possible Causes TroubleshootingPage Festool USA

PD561432, PI561556, PD561556, PM561556 specifications

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