Thermo Products GDM1-80N, GMD1-60N service manual Table of Contents Section Beginning

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All installations and services must be performed by qualified service personnel.

 

TABLE OF CONTENTS

 

 

SECTION

BEGINNING PAGE

I.

SAFETY SECTION

1

II.

GENERAL INSTRUCTIONS AND CLEARANCES

6

III.

FURNACE SPECIFICATIONS

8

IV.

INSTALLATION

10

 

A. ROOF JACK

10

 

B. STANDARD CHIMNEY

10

 

C. FURNACE LOCATION

10

 

D. BASE INSTALLATION

12

 

1. Combustible Floor Base Model: 70-BASE

12

 

2. Cottage Base Model: 01COT-BASE

13

 

E. ALCOVE INSTALLATION

14

 

F. CLOSET INSTALLATION

15

 

G. COMBUSTION AIR

16

 

H. GAS PIPING

18

 

I. ELECTRICAL WIRING

19

 

J. INITIAL START UP

21

 

K. ADJUSTMENT OF BTU INPUT RATE

21

 

L. BURNER ADJUSTMENT

23

 

M. SETTING TEMPERATURE RISE

24

 

N. FURNACE CHECKOUT PROCEDURE

25

V.

INSTALLER’S INSTRUCTIONS TO USER

26

VI.

STARTING THE UNIT

27

 

A. SEQUENCE OF OPERATIONS

27

VII.

TROUBLESHOOTING

29

VIII.

DEALER MAINTENANCE

35

 

A. ELECTRICAL

35

 

B. BURNERS

35

 

C. INDUCER BLOWER ASSEMBLY

36

 

D. INSPECTING THE VENTING SYSTEM

36

 

E. GASKETS/SEALING MATERIALS

37

 

F. HEAT EXCHANGER

37

 

G. HOUSE AIR BLOWER

37

 

H. EXTENDED SHUTDOWN

37

IX.

USERS INFORMATION SECTION

38

 

A. WARNINGS & CAUTIONS

38

 

B. COMPONENT LOCATIONS

39

 

C. INSPECTION AREAS

39

 

D. FILTER LOCATION AND CLEANING

40

APPENDIX A – REPLACEMENT PARTS

41

APPENDIX B – WIRING DIAGRAM

43

5

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Contents GAS-FIRED Furnace Safety Section Page What to do if YOU Smell GAS All installations Table of Contents Section Beginning Page Closet Alcove III. Furnace Specifications Model GMD1-60 GMD1-80Blower Data GMD1-60IV. Installation Roof Jack Standard ChimneyFurnace Location Page Base Installation Page Alcove Installation Closet Installation  Warning Hazard Combustion AIR Page GAS Piping Electrical Wiring AWG Adjustment of Heat Input Rate Initial Start UPOperating Instructions Supply Pressure Manifold Pressure NAT Burner Adjustment Setting Temperature Rise Furnace Checkout Procedure Installers Instructions to User VI. Starting the Unit Refer to the Troubleshooting Section of this Manual Page Diagnostic Features Power must be disconnected before servicingTurn Tstat Setting Above Room Temp Yes After GAS Valve OPENS, do the Burners IGNITE? Check ALL VIII. Dealer Maintenance ElectricalBurners Inducer Blower Assembly Inspecting the Venting SystemHouse AIR Blower GASKETS/SEALING MaterialsHeat Exchanger Extended ShutdownIX. User Information Section Component Locations Inspection AreasFilter Location and Cleaning Appendix a Replacement Parts Page Appendix B Wiring Diagram