Sterling RF-75, RF-60, RF-90, RF-45, RF-30 specifications GAS Piping, Pipe Sizing, Gas Pipe Size

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= 75 Cu. ft./hr.
Cu. ft./hr. =

GAS PIPING

To avoid damage or possible personal injury, do not connect gas piping to this unit until a supply line pressure/leak test has been completed. Connecting the unit before completing the pressure/leak test may damage the unit gas valve and result in a fire hazard.

Do not rely on a shut-off valve to isolate the unit while conducting gas pressure/leak tests. These valves may not be completely shut off, exposing the gas valve to excessive pressure and damage.

PIPE SIZING

To provide adequate gas pressure to the gas unit heater, size the gas piping as follows:

1. Find the cu. ft./hr. by using the following formula: Input

BTU

2.Refer to Table 2. Match “Length of Pipe in Feet” with appropriate “Gas Input - Cu. Ft./Hr.” figure. This figure can then be matched to the pipe size at the top of the column.

Example:

It is determined that a 67 foot (20.4m) run of gas pipe is required to connect a 75 MBTU gas unit heater to a 1,000 BTU/cu ft. (0.29kW) natural gas supply.

75,000 BTU/Hr

1,000 BTU/cu. ft.

Using Table 2, a 3/4 inch pipe is needed.

NOTE: See General Safety Information section for English/Metric unit conversion factors.

NOTICE: If more than one unit heater is to be served by the same piping arrangement, the total cu. ft./hr. input and length of pipe must be considered.

NOTICE: If the gas unit heater is to be fired with LP gas, consult your local LP gas dealer for pipe size information.

NOTICE: HEATER INSTALLATION FOR USE WITH PROPANE (BOTTLED) GAS MUST BE MADE BY A QUALIFIED L.P. GAS DEALER OR INSTALLER. HE WILL ENSURE THAT PROPER JOINT COMPOUNDS ARE USED FOR MAKING PIPE CONNECTIONS; THAT AIR IS PURGED FROM LINES; THAT A THOROUGH TEST IS MADE FOR LEAKS BEFORE OPERATING THE HEATER; AND THAT IT IS PROPERLY CONNECTED TO THE PROPANE GAS SUPPLY SYSTEM.

Before any connection is made to the existing line supplying other gas appliances, contact the local gas company to make sure that the existing line is of adequate size to handle the combined load.

Table 2 - Gas Pipe Size

Maximum Capacity of Pipe in Cubic Feet of Gas per Hour (Cubic Meters per Hour) for Gas Pressures of 0.5 psig (3.5 kPa) or Less,

and a Pressure Drop of 0.5 Inch Water Column (124.4 Pa)

(Based on a 0.60 Specific Gravity Gas)

 

Nominal

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Iron

Internal

 

 

 

 

 

Length of Pipe,

Feet (meters)

 

 

 

 

 

Pipe Size

Dia.

10

20

30

40

50

60

70

80

90

100

125

150

175

200

 

in.

in.

(3.0)

(6.1)

(9.1)

(12.2)

(15.2)

(18.3)

(21.3)

(24.4)

(27.4)

(30.5)

(38.1)

(45.7)

(53.3)

(61.0)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1/2

0.622

175

120

97

82

73

66

61

57

53

50

44

40

37

35

 

 

 

(4.96)

(3.40)

(2.75)

(2.32)

(2.07)

(1.87)

(1.73)

(1.61)

(1.50)

(1.42)

(1.25)

(1.13)

(1.05)

(0.99)

3/4

0.824

360

250

200

170

151

138

125

118

110

103

93

84

77

72

 

 

 

(10.2)

(7.08)

(5.66)

(4.81)

(4.28)

(3.91)

(3.54)

(3.34)

(3.11)

(2.92)

(2.63)

(2.38)

(2.18)

(2.04)

1

1.049

680

465

375

320

285

260

240

220

205

195

175

160

145

135

 

 

 

(19.3)

(13.2)

(10.6)

(9.06)

(8.07)

(7.36)

(6.80)

(6.23)

(5.80)

(5.52)

(4.96)

(4.53)

(4.11)

(3.82)

1 1/4

1.380

1400

950

770

660

580

530

490

460

430

400

360

325

300

280

 

 

 

(39.6)

(26.9)

(21.8)

(18.7)

(16.4)

(15.0)

(13.9)

(13.0)

(12.2)

(11.3)

(10.2)

(9.20)

(8.50)

(7.93)

1 1/2

1.610

2100

1460

1180

990

900

810

750

690

650

620

550

500

460

430

 

 

 

(59.5)

(41.3)

(33.4)

(28.0)

(25.5)

(22.9)

(21.2)

(19.5)

(18.4)

(17.6)

(15.6)

(14.2)

(13.0)

(12.2)

2

2.067

3950

2750

2200

1900

1680

1520

1400

1300

1220

1150

1020

950

850

800

 

 

 

(112)

(77.9)

(62.3)

(53.8)

(47.6)

(43.0)

(39.6)

(36.8)

(34.5)

(32.6)

(28.9)

(26.9)

(24.1)

(22.7)

2 1/2

2.469

6300

4350

3520

3000

2650

2400

2250

2050

1950

1850

1650

1500

1370

1280

 

 

 

(178)

(123)

(99.7)

(85.0)

(75.0)

(68.0)

(63.7)

(58.0)

(55.2)

(52.4)

(46.7)

(42.5)

(38.8)

(36.2)

3

3.068

11000

7700

6250

5300

4750

4300

3900

3700

3450

3250

2950

2650

2450

2280

 

 

 

(311)

(218)

(177)

(150)

(135)

(122)

(110)

(105)

(97.7)

(92.0)

(83.5)

(75.0)

(69.4)

(64.6)

4

4.026

23000

15800

12800

10900

9700

8800

8100

7500

7200

6700

6000

5500

5000

4600

 

 

 

(651)

(447)

(362)

(309)

(275)

(249)

(229)

(212)

(204)

(190)

(170)

(156)

(142)

(130)

1.Determine the required Cu. Ft./Hr. by dividing the input by 1000. For SI/Metric measurements: Convert BTU/Hr. to kilowatts. Multiply the units inputs (kW) by 0.0965 to determine Cu. Meters./Hr. 2. FOR NATURAL GAS: Select pipe size directly from the table. 3. FOR PROPANE GAS: Multiply the Cu. Ft./Hr. value by 0.633; then, use the table. 4. Refer to the metric conversion factors listed in the General Safety section for SI Unit measurement conversions.

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Contents Receiving Instructions Tubular GAS Fired Direct Spark Propeller Unit HeatersDescription Table of ContentsGeneral Safety Information Dimensional Drawing Tubular 30 thru 90 Propeller Unit Heater Installation Installation Pipe Sizing GAS PipingGas Pipe Size Gas Piping Requirements Pipe InstallationElectrical Connections Thermostat Wiring and LocationElectrical Connections Venting Additional Requirements for Canadian InstallationsVenting into an unlined masonry chimney is prohibited Within this manual Vertically Vented Unit Heaters CategoryVenting Categories Not apply to equipment specifiedVent Systems Termination Clearance Requirements Structure Vent Maximum Number Maximum Horizontal Minimum Extension Category I Horizontal Venting RequirementsVent Support Horizontally Vented Unit Heaters Category Type B Draft Hood Connector Venting Venting Shut Down OperationExplanation of Controls See Figure Determine and Correct the Cause of the flame roll-outTubular Unit Heater High Altitude Deration Primary AIR Shutter AdjustmentGAS Input Rate Main Burner Orifice ScheduleNever over oil the motor or premature failure may occur Periodic ServiceSymptoms Possible Causes Corrective Action Tubular Propeller Troubleshooting GuideRealign power ventor wheel Check for continuous 115v on terminal LED Status Indicates CHECK/REPAIR Troubleshooting with LED Indicator AssistanceItemDescription Propeller Parts HOW to Order Replacement Parts General With power and gas offWith power and gas on PRE-INSPECTION Information