Thermo Products omd-70 service manual

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All installations and services must be performed by qualified service personnel.

The preferred location of the outside combustion air intake termination (e.g. an optional stainless steel intake hood, part no.370183) is through the side of the structure, skirting or enclosure. An alternate termination location is under the structure in the skirted or crawlspace area providing a minimum of 50 square inches of free area exists around the perimeter for outside combustion air to be drawn through. NOTE: Combustion air cannot be drawn from the occupied space of the home.

The furnace is shipped with a combustion air duct that must be installed in the bottom of the burner enclosure, before the burner is installed. This 2-inch by 7-inch duct is shipped in two pieces. High temperature silicone sealant should be applied to both vertical seams, before it is snapped together with four flanges on one end. The duct must then have high temperature silicone applied to the flanges. Then, the combustion air duct can be inserted through the opening in the floor base model no.70. When the combustion air duct has been inserted completely, secure the duct to the combustion adapter with self-tapping sheet metal screws, refer to Figure 6. Make certain that the flanges, duct, and adapter are completely sealed to the burner enclosure base with high temperature silicone caulk.

NOTE: The adapter may be cut with sheet metal shears to the appropriate size and secured over the inlet air duct opening. The adapter will convert the rectangular opening to a round connector ring. The ring will allow the connection of 2-inch I.D. flexible hose (provided) between the adapter and the inlet air boot, attached to the burner. Secure both ends of the flex hose with hose clamps (provided).

A2-inch round to 7-inch x 4-inch rectangular, sheet metal, transition boot is supplied with the furnace for adapting a 4-inch round combustion air duct to the 2-inch x 7-inch combustion air duct. This boot has a screen inserted into the 4-inch round portion of the boot to provide a degree of protection from pests entering the furnace when the boot is terminated in the crawl space, or skirted area, directly below the furnace.

The material recommended for the combustion air duct is smooth, round, galvanized steel duct or schedule 20 PVC pipe. The maximum duct length allowed is equivalent to 40-feet of straight duct. Reduce this length by 6-feet for the intake hood and each 90-degree elbow used, and by 3- feet for each 45-degree elbow used the combustion air duct. Flexible, spiral, or corrugated duct is not recommended, due to the relatively high pressure drop associated with air movement through this type of passageway.

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Contents DOWN FLOW & DIRECT VENT SEALED COMBUSTION MODEL: OMD-70 INSTALLATION AND SERVICE MANUALFOR YOUR SAFETY GAS-FIREDOR OIL-FIREDFURNACEI. SAFETY SECTION If you do not follow these instructions exactly, a fire or explosion may result causing personal injury, loss of life or property damage Do not attempt to start the burner when All installations and services must be performed by qualified service personnel POWER SWITCH SECTION TABLE OF CONTENTSBEGINNING PAGE a. Combustible material MODELS OMD/GMD b.Non-combustiblematerialMODEL III. FURNACE SPECIFICATIONSGMD-85 BLOWER DATA BURNER DATAB. STANDARD CHIMNEY IV. INSTALLATION A. ROOF JACKC.FURNACE LOCATION Figure 1A D. BASE INSTALLATIONCombustible Floor Base Model: 70-BASE Cottage Base Model: 01COT-BASE1. Combustible Floor Base Model: 70-BASE 2. Cottage Base Model: OMCCOT-BASE IMPORTANT: Adequate combustion air must be provided under all circumstances. If the underside of the home is skirted or enclosed e.g. by an enclosed crawlspace, the combustion air intake should exit through the side of cottage base and terminate outside of the structure. All joints and seams of supply ducts and combustion air ducts must be closed with a sealing method suitable to the application conditions and temperatures e.g. using high temperature silicone caulk and/or aluminum tape F. CLOSET INSTALLATION E. ALCOVE INSTALLATIONG. COMBUSTION AIR The preferred location of the outside combustion air intake termination e.g. an optional stainless steel intake hood, part no.370183 is through the side of the structure, skirting or enclosure. An alternate termination location is under the structure in the skirted or crawlspace area providing a minimum of 50 square inches of free area exists around the perimeter for outside combustion air to be drawn through. NOTE: Combustion air cannot be drawn from the occupied space of the home Figure H. FUEL PIPING 2. Oil Tank and Piping OMD-70 All installations and services must be performed by qualified service personnel Figure J. ELECTRICAL WIRING 1.Electrical Branch Supply Circuit TERMINAL DEFINITIONS & FIELD WIRING 4. BLOWER CONTROLLER INFORMATION FOR PSC MOTORB. Outputs A. InputsC. Operating Modes DIAGNOSTIC FEATURES PSC TROUBLE SHOOTING5. WIRING DIAGRAM K. BURNER INSTALLATION L.BURNER OPERATION AND ADJUSTMENT replacement parts for location identification. After the furnace is warmed up to a steady- state condition about 15 minutes, the final burner adjustment should be made using combustion instrumentation for measuring carbon dioxide CO2 or oxygen O2, carbon monoxide CO, smoke for oil furnaces, and stack temperature. In order to achieve the most efficient combustion possible, the following steps must be taken BURNER COMBUSTION PARAMETERS M. FLUE GAS COMBUSTION ANALYSISA. TROUBLESHOOTING V. DEALER MAINTENANCEOMD/GMD TROUBLESHOOTING FLOWCHART Note: Check diagnostic code through view portprior to removing doors Are the thermostat wires closed? If 120 VAC is After fuel valve opens, does the burner ignite? Has the high limit thermostat C.HEAT EXCHANGER CLEANING INSTRUCTIONS B.CAD CELL CHECKOUT PROCEDURE: OMD ONLYD. CLEANING OR REPLACING FLUE PIPES E. EXTENDED SHUTDOWN A. WARNINGS AND CAUTIONS VI. USER INFORMATION SECTIONFigure C. INSPECTION AREAS B. COMPONENT LOCATIONSINSTALLATION / SERVICE D.FILTER LOCATION AND CLEANINGE. CONTACT INFORMATION APPENDIX A. REPLACEMENT PARTS LIST