Thermo Products omd-70 service manual H. Fuel Piping

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H. FUEL PIPING

All installations and services must be performed by qualified service personnel.

H. FUEL PIPING

Sizing and installation of fuel lines must be in accordance with federal, state and local regulations.

1. General Gas Piping (GMD-85)

Manual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual background: Because of the potential of the odorant to fade, a gas leak may not be detected by smell. If this furnace is installed below grade, contact your gas supplier for a gas detector.

A qualified installer or service person must install all gas piping and perform all required testing. Piping from the natural gas meter to the furnace shall be in accordance with requirements of the local gas utility. Piping from the propane tank to the furnace must follow the recommendations of the gas supplier. In the absence of local codes governing gas piping selection and installation, follow the National Fuel Gas Code, ANSI Z223.1 / NFPA 54-1999, or latest edition.

A readily accessible, manual gas shutoff valve (design-certified for the applicable gas) with a non-displaceable rotor member shall be installed within six feet of the furnace.

A pipe union, or flanged connection, shall be provided directly up stream of the burner to allow burner removal. Unions must be of a ground joint type or flange-jointed type using a gasket resistant to the corrosive effects of LP gases. Pipe dope or sealant design-certified to be resistant to the action of the LP gases should be used on all threaded joints.

The burner is setup to be piped to the gas supply through the left-hand side of the furnace. For service purposes, it is recommended the gas union be located inside the furnace.

A drip leg must be used on both propane and natural gas installations immediately upstream of the furnace in order to trap oil, condensate, and other impurities which might otherwise lodge in the gas valve, or plug the main burner orifice. A drip leg shall be provided at the outlet of the gas meter when there is excessive condensation between the gas meter and the furnace.

Failure to install drip leg(s) may void the manufacturer’s limited warranty on the furnace.

Manual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual background: With the gas piping pressurized, all gas piping connections must be leak tested using a strong soap and water solution. Any leaks must be repaired immediately after turning off the gas supply. A final test for gas leakage must be made after purging the gas line.

Manual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual background : DO NOT wet electronic components during the leak test. Wetting electronic components may damage circuitry and cause a hazardous situation. Dry moisture from all leads and terminals if wetting occurs. Wait at least 24 hours for the circuit to fully dry before energizing the system.

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Contents FOR YOUR SAFETY MODEL: OMD-70 INSTALLATION AND SERVICE MANUALGAS-FIREDOR OIL-FIREDFURNACE DOWN FLOW & DIRECT VENT SEALED COMBUSTIONI. SAFETY SECTION If you do not follow these instructions exactly, a fire or explosion may result causing personal injury, loss of life or property damage Do not attempt to start the burner when All installations and services must be performed by qualified service personnel POWER SWITCH TABLE OF CONTENTS SECTIONBEGINNING PAGE a. Combustible material MODELS OMD/GMD b.Non-combustiblematerialIII. FURNACE SPECIFICATIONS MODELGMD-85 BLOWER DATA BURNER DATAIV. INSTALLATION A. ROOF JACK B. STANDARD CHIMNEYC.FURNACE LOCATION Combustible Floor Base Model: 70-BASE D. BASE INSTALLATIONCottage Base Model: 01COT-BASE Figure 1A1. Combustible Floor Base Model: 70-BASE 2. Cottage Base Model: OMCCOT-BASE IMPORTANT: Adequate combustion air must be provided under all circumstances. If the underside of the home is skirted or enclosed e.g. by an enclosed crawlspace, the combustion air intake should exit through the side of cottage base and terminate outside of the structure. All joints and seams of supply ducts and combustion air ducts must be closed with a sealing method suitable to the application conditions and temperatures e.g. using high temperature silicone caulk and/or aluminum tape F. CLOSET INSTALLATION E. ALCOVE INSTALLATIONG. COMBUSTION AIR The preferred location of the outside combustion air intake termination e.g. an optional stainless steel intake hood, part no.370183 is through the side of the structure, skirting or enclosure. An alternate termination location is under the structure in the skirted or crawlspace area providing a minimum of 50 square inches of free area exists around the perimeter for outside combustion air to be drawn through. NOTE: Combustion air cannot be drawn from the occupied space of the home Figure H. FUEL PIPING 2. Oil Tank and Piping OMD-70 All installations and services must be performed by qualified service personnel Figure J. ELECTRICAL WIRING 1.Electrical Branch Supply Circuit TERMINAL DEFINITIONS & FIELD WIRING 4. BLOWER CONTROLLER INFORMATION FOR PSC MOTORB. Outputs A. InputsC. Operating Modes DIAGNOSTIC FEATURES PSC TROUBLE SHOOTING5. WIRING DIAGRAM K. BURNER INSTALLATION L.BURNER OPERATION AND ADJUSTMENT replacement parts for location identification. After the furnace is warmed up to a steady- state condition about 15 minutes, the final burner adjustment should be made using combustion instrumentation for measuring carbon dioxide CO2 or oxygen O2, carbon monoxide CO, smoke for oil furnaces, and stack temperature. In order to achieve the most efficient combustion possible, the following steps must be taken BURNER COMBUSTION PARAMETERS M. FLUE GAS COMBUSTION ANALYSISA. TROUBLESHOOTING V. DEALER MAINTENANCENote: Check diagnostic code through view port OMD/GMD TROUBLESHOOTING FLOWCHARTprior to removing doors Are the thermostat wires closed? If 120 VAC is After fuel valve opens, does the burner ignite? Has the high limit thermostat C.HEAT EXCHANGER CLEANING INSTRUCTIONS B.CAD CELL CHECKOUT PROCEDURE: OMD ONLYD. CLEANING OR REPLACING FLUE PIPES E. EXTENDED SHUTDOWN A. WARNINGS AND CAUTIONS VI. USER INFORMATION SECTIONFigure C. INSPECTION AREAS B. COMPONENT LOCATIONSD.FILTER LOCATION AND CLEANING INSTALLATION / SERVICEE. CONTACT INFORMATION APPENDIX A. REPLACEMENT PARTS LIST