Thermo Products omd-70 service manual G. Combustion Air

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G. COMBUSTION AIR

All installations and services must be performed by qualified service personnel.

2.The return air opening may be located in the top, the center or (ideally) the bottom of the closet door, or side wall.

Manual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual background: Do not obstruct any return air openings, including the return grille on the furnace. To do so may cause the furnace to activate the high temperature limit and shutdown, or it may cause asphyxiation.

3.The cross-sectional area of the return air duct leading into the closet (when located in the floor or ceiling) shall not be less than 250 square inches.

4.The total free area of openings in the floor or ceiling registers serving the return air duct system must be at least 350 square inches. At least one register must be located where it is not likely to be covered by carpeting, boxes, furniture, or any other objects.

5.Materials located in the return duct system must have a flame spread classification of 200 or less.

6.Pans made of a non-combustible material having 1 inch upturned flanges are to be located beneath openings in a floor, return air, duct system.

7.Wiring materials located in the return air duct system must conform to Article 300-22 of the latest edition of the National Electrical Code, NFPA 70.

8.Gas piping shall not be located in, or extend through, the return air duct system.

9.Refer to section G. COMBUSTION AIR for additional combustion air requirements.

G. COMBUSTION AIR

The furnace requires the proper amount of combustion air be available to combust the fuel cleanly and efficiently. An inadequate combustion air supply can result in unsafe and erratic operation of the burner, sooting of the combustion chamber and the heat exchanger, and possibly, offensive fuel odors. The combustion air intake must provide an adequate source of combustion air to the appliance. Refer to part 5.3 of the National Fuel Gas Code, ANSI Z223.1 / NFPA 54-1999, or latest edition for application specific combustion air requirements.

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Contents GAS-FIREDOR OIL-FIREDFURNACE MODEL: OMD-70 INSTALLATION AND SERVICE MANUALFOR YOUR SAFETY DOWN FLOW & DIRECT VENT SEALED COMBUSTIONI. SAFETY SECTION If you do not follow these instructions exactly, a fire or explosion may result causing personal injury, loss of life or property damage Do not attempt to start the burner when All installations and services must be performed by qualified service personnel POWER SWITCH TABLE OF CONTENTS SECTIONBEGINNING PAGE a. Combustible material b.Non-combustiblematerial MODELS OMD/GMDIII. FURNACE SPECIFICATIONS MODELGMD-85 BURNER DATA BLOWER DATAIV. INSTALLATION A. ROOF JACK B. STANDARD CHIMNEYC.FURNACE LOCATION Cottage Base Model: 01COT-BASE D. BASE INSTALLATIONCombustible Floor Base Model: 70-BASE Figure 1A1. Combustible Floor Base Model: 70-BASE 2. Cottage Base Model: OMCCOT-BASE IMPORTANT: Adequate combustion air must be provided under all circumstances. If the underside of the home is skirted or enclosed e.g. by an enclosed crawlspace, the combustion air intake should exit through the side of cottage base and terminate outside of the structure. All joints and seams of supply ducts and combustion air ducts must be closed with a sealing method suitable to the application conditions and temperatures e.g. using high temperature silicone caulk and/or aluminum tape E. ALCOVE INSTALLATION F. CLOSET INSTALLATIONG. COMBUSTION AIR The preferred location of the outside combustion air intake termination e.g. an optional stainless steel intake hood, part no.370183 is through the side of the structure, skirting or enclosure. An alternate termination location is under the structure in the skirted or crawlspace area providing a minimum of 50 square inches of free area exists around the perimeter for outside combustion air to be drawn through. NOTE: Combustion air cannot be drawn from the occupied space of the home Figure H. FUEL PIPING 2. Oil Tank and Piping OMD-70 All installations and services must be performed by qualified service personnel Figure J. ELECTRICAL WIRING 1.Electrical Branch Supply Circuit 4. BLOWER CONTROLLER INFORMATION FOR PSC MOTOR TERMINAL DEFINITIONS & FIELD WIRINGA. Inputs B. OutputsC. Operating Modes PSC TROUBLE SHOOTING DIAGNOSTIC FEATURES5. WIRING DIAGRAM K. BURNER INSTALLATION L.BURNER OPERATION AND ADJUSTMENT replacement parts for location identification. After the furnace is warmed up to a steady- state condition about 15 minutes, the final burner adjustment should be made using combustion instrumentation for measuring carbon dioxide CO2 or oxygen O2, carbon monoxide CO, smoke for oil furnaces, and stack temperature. In order to achieve the most efficient combustion possible, the following steps must be taken M. FLUE GAS COMBUSTION ANALYSIS BURNER COMBUSTION PARAMETERSV. DEALER MAINTENANCE A. TROUBLESHOOTINGNote: Check diagnostic code through view port OMD/GMD TROUBLESHOOTING FLOWCHARTprior to removing doors Are the thermostat wires closed? If 120 VAC is After fuel valve opens, does the burner ignite? Has the high limit thermostat B.CAD CELL CHECKOUT PROCEDURE: OMD ONLY C.HEAT EXCHANGER CLEANING INSTRUCTIONSD. CLEANING OR REPLACING FLUE PIPES E. EXTENDED SHUTDOWN VI. USER INFORMATION SECTION A. WARNINGS AND CAUTIONSB. COMPONENT LOCATIONS Figure C. INSPECTION AREASD.FILTER LOCATION AND CLEANING INSTALLATION / SERVICEE. CONTACT INFORMATION APPENDIX A. REPLACEMENT PARTS LIST