Thermo Products omd-70 service manual B.Cad Cell Checkout Procedure: Omd Only

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B.CAD CELL CHECKOUT PROCEDURE: (OMD ONLY)

All installations and services must be performed by qualified service personnel.

B.CAD CELL CHECKOUT PROCEDURE: (OMD ONLY)

1.Remove cad cell lead wires, then start the burner. Shortly after burner starts, place a temporary jumper between terminals f & f of the oil primary control. Connect ohmmeter across cad cell lead wires - resistance should be less than 1600 ohms.

2.Stop the burner and remove temporary jumper.

3.With the burner off, check dark cell resistance across cad cell lead wires. Resistance should be greater than 20,000 ohms. If cell resistances are different from above, recheck wiring, location of cell, etc. If necessary, replace plug in portion of cell, (Part No. 350104).

4.Reconnect cad cell lead wires. Check out the oil primary control according to the instructions packed with the control.

C.HEAT EXCHANGER CLEANING INSTRUCTIONS

C.HEAT EXCHANGER CLEANING INSTRUCTIONSManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual background: The heat exchanger must be cleaned by a qualified service person.

For oil-fired units, it is important to inspect and clean the heat exchanger once a year, or as necessary, to remove any build-up of soot. A layer of soot on the inside of the heat exchanger will act as an insulator, reducing heat transfer, resulting in reduced efficiency

For gas-fired units, the presence of a layer of soot on the heat exchanger is a strong indicator of incomplete combustion. The burner adjustment should be rechecked as well as the firing rate, the combustion air supply, and the vent system.

To clean the heat exchanger,

1.First, turn off all power to the unit.

2.Remove the clean-out plate, immediately above the burner (refer to Figure 8), to gain entry to the cleanout covers.

3.Remove cleanout covers, the vent connector pipe to the chimney, the burner and the burner mounting plate. When removing the cleanout cover, special care must be taken not to damage the gaskets or high limit switch.

NOTE: The high limit switch may be removed for easier access to the left-hand cleanout cover by removing the two (2) limit mounting screws. The limit must be reinstalled in the original orientation before operating the furnace.

Should the gaskets separate, crack, break, or otherwise not be able to provide the necessary seal, the gasket must be replaced before reattaching the cleanout cover.

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Contents FOR YOUR SAFETY MODEL: OMD-70 INSTALLATION AND SERVICE MANUALGAS-FIREDOR OIL-FIREDFURNACE DOWN FLOW & DIRECT VENT SEALED COMBUSTIONI. SAFETY SECTION If you do not follow these instructions exactly, a fire or explosion may result causing personal injury, loss of life or property damage Do not attempt to start the burner when All installations and services must be performed by qualified service personnel POWER SWITCH BEGINNING PAGE TABLE OF CONTENTSSECTION a. Combustible material MODELS OMD/GMD b.Non-combustiblematerialGMD-85 III. FURNACE SPECIFICATIONSMODEL BLOWER DATA BURNER DATAC.FURNACE LOCATION IV. INSTALLATION A. ROOF JACKB. STANDARD CHIMNEY Combustible Floor Base Model: 70-BASE D. BASE INSTALLATIONCottage Base Model: 01COT-BASE Figure 1A1. Combustible Floor Base Model: 70-BASE 2. Cottage Base Model: OMCCOT-BASE IMPORTANT: Adequate combustion air must be provided under all circumstances. If the underside of the home is skirted or enclosed e.g. by an enclosed crawlspace, the combustion air intake should exit through the side of cottage base and terminate outside of the structure. All joints and seams of supply ducts and combustion air ducts must be closed with a sealing method suitable to the application conditions and temperatures e.g. using high temperature silicone caulk and/or aluminum tape F. CLOSET INSTALLATION E. ALCOVE INSTALLATIONG. COMBUSTION AIR The preferred location of the outside combustion air intake termination e.g. an optional stainless steel intake hood, part no.370183 is through the side of the structure, skirting or enclosure. An alternate termination location is under the structure in the skirted or crawlspace area providing a minimum of 50 square inches of free area exists around the perimeter for outside combustion air to be drawn through. NOTE: Combustion air cannot be drawn from the occupied space of the home Figure H. FUEL PIPING 2. Oil Tank and Piping OMD-70 All installations and services must be performed by qualified service personnel Figure J. ELECTRICAL WIRING 1.Electrical Branch Supply Circuit TERMINAL DEFINITIONS & FIELD WIRING 4. BLOWER CONTROLLER INFORMATION FOR PSC MOTORB. Outputs A. InputsC. Operating Modes DIAGNOSTIC FEATURES PSC TROUBLE SHOOTING5. WIRING DIAGRAM K. BURNER INSTALLATION L.BURNER OPERATION AND ADJUSTMENT replacement parts for location identification. After the furnace is warmed up to a steady- state condition about 15 minutes, the final burner adjustment should be made using combustion instrumentation for measuring carbon dioxide CO2 or oxygen O2, carbon monoxide CO, smoke for oil furnaces, and stack temperature. In order to achieve the most efficient combustion possible, the following steps must be taken BURNER COMBUSTION PARAMETERS M. FLUE GAS COMBUSTION ANALYSISA. TROUBLESHOOTING V. DEALER MAINTENANCEprior to removing doors Note: Check diagnostic code through view portOMD/GMD TROUBLESHOOTING FLOWCHART Are the thermostat wires closed? If 120 VAC is After fuel valve opens, does the burner ignite? Has the high limit thermostat C.HEAT EXCHANGER CLEANING INSTRUCTIONS B.CAD CELL CHECKOUT PROCEDURE: OMD ONLYD. CLEANING OR REPLACING FLUE PIPES E. EXTENDED SHUTDOWN A. WARNINGS AND CAUTIONS VI. USER INFORMATION SECTIONFigure C. INSPECTION AREAS B. COMPONENT LOCATIONSE. CONTACT INFORMATION D.FILTER LOCATION AND CLEANINGINSTALLATION / SERVICE APPENDIX A. REPLACEMENT PARTS LIST