SPX Cooling Technologies TG MAG86-100, TG MAG185-125 Checklist Initial start-up, Start-up

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3.19.4 Checklist – Initial start-up

After thorough servicing or when the pump is to be put into service for the first time (initial start-up) the following checklist must be observed:

Supply and discharge line

cSuction and discharge pipes are cleaned.

cSuction and discharge pipes are checked for leaks.

cSuction pipe is protected properly to prevent the ingress of foreign bodies.

Characteristics

cThe characteristics of the pump unit and safety relief valve to be checked (pumptype – see name plate, RPM, working pressure, effective power, working temperature, direction of rotation, NPSHr etc.).

Electrical installation

cElectrical installation complies with local regulations

cMotor voltage corresponds with mains voltage. Check terminal board.

cMake sure that the starting torque is sufficiently high (no star/delta starting will be used).

cMotor protection is adjusted properly.

cDirection of motor rotation corresponds with direction of pump rotation.

cMotor rotation (detached from unit) is checked.

Safety relief valve

cSafety relief valve (on pump or in piping) is installed

cSafety relief valve is positioned correctly. Flow direction of safety relief valve corresponds with suction and discharge lines.

cThe set pressure of the safety relief valve is checked (see nameplate).

Jackets

cJackets are installed.

cMaximum pressure and temperature of the heating/cooling media have been checked.

cThe appropriate heating media or coolant is installed and connected.

cThe installation complies with the safety standards.

Drive

cAlignment of pump, motor, gearbox etc. is checked.

Protection

cAll guards and safety devices (coupling, rotating parts, excessive temperature) are in place and operative.

cIn case of pumps that may reach working temperatures of 60°C or more, ensure sufficient safety guards against accidental contact re in place.

cMonitoring system is operational.

3.19.5Start-up

When the pump is to be put into service the following checklist and procedure must be observed:

cPump is filled with liquid.

cPump is sufficiently preheated.

cSuction and discharge valves are fully open.

cStart the pump for a short while and check the direction of rotation of the motor and that the magnetic coupling is not slipping.

cStart the pump and check suction of liquid (suction pressure).

cRPM of the pump is checked.

cDischarge pipe and seal are checked for leaks.

cProper operation of the pump is verified.

A.0500.551 – IM-TGMAG/02.00 EN (02/2008)

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Contents TopGear MAG EC-Declaration of conformity Contents Cleaning the pump Rotor bearing assemblyInstallation Guidelines for assembly20.1.2 Instructions for re-using and disposal 20.1.1Maintenance instructions Clearance adjustment Designation of threaded connectionsPump cover and without jackets on intermediate cover TOC Hydraulic part Bearing bracket Jacket optionsPump cover and intermediate cover SS Pump cover and intermediate cover TTHandling GeneralReception, handling and storage ReceptionGeneral SafetyInstallation Pump unitsPump unit handling Disassembly/assembly of the coupling guard Before commissioning the pump unitName plate CE Declaration of Conformity Maximum pressure at discharge flange design pressure = bar Quantity Symbol UnitTechnical conventions Differential pressure = barJacket options for pump cover 0 Pump cover without jackets Type designationExample Pump family code TG = TopGear Pump range nameRotor and shaft materials Idler bush and idler materialsIdler pin materials Bushes on shaft materialsOperating principle Pump standard partsSelf-priming operation Safety relief valve Working principleSound General performanceSound level of a pump without drive Main characteristicsPressure Sound levelSound level of the pump unit Influences Maximum and minimum allowable temperatureJacket options InternalsHyd = design constant for each pump size Maximum temperature of internalsOperation under hydrodynamic lubrication conditions Maximum torque of pump shaft and rotor material combinationInner parts Mass moment of inertiaAxial and radial clearances Extra clearancesPlay between gear teeth Maximum size of solid particlesDiametral clearance on pin / idler bearing Magnetic coupling Components of the magnetic driveBelow Rotor bearing assemblyMaximum allowable temperature and nominal torque Samarium Cobalt SmCo 280C Neodymium Iron Boron NdFeB 120 CMaterial circulation pump parts Materials rotor bearing assemblyCirculation pump Sealing rings and gasketsWorking pressure class Safety relief valveSafety relief valve heated spring casing MaterialsHeating Definition and working principleMaterials PressureSpring ratio Safety relief valve Safety relief valve Relative adjustmentSectional drawings and part lists Single safety relief valveHeated spring casing InstallationLocation AccessibilityOutdoor installation Indoor installationRadial load on shaft end DrivesStability Starting torqueForces and moments Check after connecting whether the shaft can move freelyShaft rotation Suction and discharge pipesSelf-priming operation PipingIsolating valves Suction pipingHeating jackets Secondary pipingStrainer Drain linesJacket on pump cover Guidelines for assemblyTransport of pump unit Foundation pump unitShaft coupling Combustion enginesBelt drive Check temperature censor on canGuarding of moving parts Alignment tolerancesVenting and filling Cleaning the pumpCleaning suction line Instructions for start-upStart-up Checklist Initial start-upAbnormal operation Shut-downTrouble shooting Tion Maintenance instructions Instructions for re-using and disposalPreparation Shut-down Motor safetyExternal cleaning ToolsPlastic or rubber components Specific componentsFluid circuits Nuts and boltsClearance adjustment Front pull-outBack pull-out 0600 8120 8110 8100 4000 0701 0040 0010 Designation of threaded connections Threaded connection Rp example Rp 1/2Threaded connection G example G 1/2 Disassembly of front-pull-out assembly DisassemblyRemoval of bearing bracket Disassembly of top cover 0100 or safety relief valveDisassembly of bearing bracket Take off top cover 0100 or safety relief valveDisassembly of pump shaft complete Disassembly of outer magnetic rotorRemoval of ball bearings Take out O-rings 8130 Disassembly of separation canDisassembly of back-pull-out assembly Un-tighten cap head screws 8460 and remove them8310 8520 8510 8500 8350-D 8400 0701 Assembly of bearing bracket AssemblyTake care not to damage the outer rotor magnet Mount axial bearing 8350-A into the insert Pre-assembly of the back-pull-outAdjustment of the axial clearance Circulation pumpAssembly of rotor shaft Axial clearance Assembly of the separation can Assembly of the back-pull-out assembly to the pump casingMeasure the distances as indicated on the sketch Assembly of the bearing bracketAssembly of the front-pull-out assembly Mount bearing bracket support 1700 to the bearing bracketAssembly of top cover 0100 or safety relief valve On the pump cover 4000 with tap boltsTighten tap bolts 1010 crosswise with Specified torque How to order spares TG MAG15-50 toTG MAG185-125 Bearing bracket Hydraulic partJacket options Jackets on pump coverJackets on intermediate cover 0220 0200 0310 0250 0240 0300 0320 0230 0210 TG MAG15-50 to 185-125 pumps Dimensional drawingsFlange connections Cast ironStainless steel Jackets Safety relief valves Jackets dimensionsSingle safety relief valve Dv dk Heated safety relief valveBracket support Weights MassCopyright 2008 SPX Corporate

TG MAG86-100, TG MAG23-65, TG MAG58-80, TG MAG15-50, TG MAG185-125 specifications

SPX Cooling Technologies has established itself as a leader in the design and manufacturing of cooling systems, offering a wide range of products tailored to meet specific industrial and commercial needs. Among its impressive lineup, the TG MAG series stands out, featuring models such as TG MAG185-125, TG MAG23-65, TG MAG86-100, TG MAG58-80, and TG MAG15-50. Each of these models combines innovative technology with robust performance characteristics, making them ideal choices for various applications.

The TG MAG185-125 model is designed for high-capacity cooling requirements, offering exceptional thermal performance while maintaining energy efficiency. Its advanced fan design minimizes noise levels, making it suitable for installations in noise-sensitive areas. Furthermore, the unit benefits from a corrosion-resistant construction, ensuring longevity and reliable operation in diverse environments.

For smaller applications, the TG MAG23-65 provides a compact solution without compromising on performance. This unit features a space-efficient design and utilizes high-efficiency fans that optimize airflow, thereby enhancing overall cooling efficiency. The integrated digital controls allow for precise temperature management, making it easy for operators to monitor and adjust settings as needed.

The TG MAG86-100 model serves as an ideal middle-ground solution, balancing capacity and efficiency. It incorporates state-of-the-art technology, such as variable speed drives, which adjust the fan speed based on cooling demand, resulting in significant energy savings. The design also promotes easy maintenance, with accessible components that facilitate regular servicing and inspections.

For medium-scale needs, the TG MAG58-80 combines durability with performance, featuring a robust frame that can withstand harsh operational conditions. Its efficient heat exchange technology maximizes cooling output while minimizing energy consumption. Moreover, the enhanced airflow system ensures uniform cooling across the entire unit.

Lastly, the TG MAG15-50 is perfect for smaller spaces where cooling requirements are less demanding. Despite its size, this model is equipped with cutting-edge features such as a compact structure and highly efficient cooling mechanisms to ensure effective performance. The easy installation process and low maintenance needs further enhance its appeal.

Overall, the TG MAG series provides a range of innovative cooling solutions tailored to meet diverse industrial requirements, characterized by efficiency, durability, and advanced technology, ensuring optimal performance across all operating conditions.
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