SPX Cooling Technologies TG MAG23-65, TG MAG185-125 Instructions for start-up, Cleaning the pump

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3.19 Instructions for start-up

3.19.1 General

The pump can be put into service when all arrangements described in chapter 3.18 Installation have been made.

•Prior to commissioning, responsible operators have to be fully informed on proper operation of the pump/pump unit and the safety instructions. This instruction manual must at all times be available to the personnel.

• Prior to commissioning, the pump/pump unit must be checked for visible damage. Damage or unexpected changes must be reported immediately to the plant operator.

3.19.2 Cleaning the pump

There may be residual mineral oil inside the pump deriving from the pump testing and the initial lubri- cation of the bearing bushes. If these products are not acceptable for the pumped liquid, the pump should be cleaned thoroughly. Proceed as described in section 3.21.2.8 Draining of fluid.

3.19.2.1Cleaning suction line

Before the TG MAG pump is put into service for the first time, the suction line must be cleaned thoroughly. Do not use the TG MAG pump for flushing the system, because it is not meant to pump low viscous liquids which might contain particles.

3.19.3 Venting and filling

To operate properly the pump should be vented and filled with liquid to be pumped before initial start-up.

If the liquid level on the suction side is below the suction flange level of the pump the pump must be filled with liquid to make priming possible.

•Unscrew filling plugs Bb and Be. Fill up the pump with liquid to be pumped via connections Be.

•Rotate the pump shaft by hand in the normal sense of rotation while filling the liquid into the pump.

•Tighten the filling plugs Be. Screw in plug Bb but not tighten it.

•Start the pump and tighten plug Bb when all air has escaped and liquid starts flowing out of this connection.

2x Be

Bb

 

 

 

 

 

 

 

 

 

 

Ba

If the liquid level at the suction side is above the suction flange level of the pump vent the pump as follows:

•Loosen filling plugs Bb and Be so that air can escape.

•Open the suction side valve to let the pumped liquid flow into the pump. Rotate the pump shaft by hand in the proper sense of rotation during venting.

•Tighten the plugs Bb and Be when liquid starts flowing out of these connections.

When the TG MAG pump is brought into service for the first time or in case a new gasket for the top cover was mounted, bolts that compress the gasket must be re-tighened again after 3 – 4 days. (for tightening torques: refer to section 3.21.3.1 Nuts and bolts)

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A.0500.551 – IM-TGMAG/02.00 EN (02/2008)

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Contents TopGear MAG EC-Declaration of conformity Contents Guidelines for assembly Rotor bearing assemblyInstallation Cleaning the pumpClearance adjustment Designation of threaded connections Instructions for re-using and disposal 20.1.1Maintenance instructions 20.1.2Pump cover and intermediate cover TT Hydraulic part Bearing bracket Jacket optionsPump cover and intermediate cover SS Pump cover and without jackets on intermediate cover TOCReception GeneralReception, handling and storage HandlingSafety GeneralPump unit handling InstallationPump units Name plate CE Declaration of Conformity Disassembly/assembly of the coupling guardBefore commissioning the pump unit Differential pressure = bar Quantity Symbol UnitTechnical conventions Maximum pressure at discharge flange design pressure = barPump family code TG = TopGear Pump range name Type designationExample Jacket options for pump cover 0 Pump cover without jacketsBushes on shaft materials Idler bush and idler materialsIdler pin materials Rotor and shaft materialsPump standard parts Operating principleGeneral performance Safety relief valve Working principleSound Self-priming operationSound level Main characteristicsPressure Sound level of a pump without driveSound level of the pump unit Internals Maximum and minimum allowable temperatureJacket options InfluencesMaximum torque of pump shaft and rotor material combination Maximum temperature of internalsOperation under hydrodynamic lubrication conditions Hyd = design constant for each pump sizeExtra clearances Mass moment of inertiaAxial and radial clearances Inner partsDiametral clearance on pin / idler bearing Play between gear teethMaximum size of solid particles Components of the magnetic drive Magnetic couplingSamarium Cobalt SmCo 280C Neodymium Iron Boron NdFeB 120 C Rotor bearing assemblyMaximum allowable temperature and nominal torque BelowSealing rings and gaskets Materials rotor bearing assemblyCirculation pump Material circulation pump partsMaterials Safety relief valveSafety relief valve heated spring casing Working pressure classPressure Definition and working principleMaterials HeatingSafety relief valve Relative adjustment Spring ratio Safety relief valveSingle safety relief valve Sectional drawings and part listsInstallation Heated spring casingIndoor installation AccessibilityOutdoor installation LocationStarting torque DrivesStability Radial load on shaft endSuction and discharge pipes Check after connecting whether the shaft can move freelyShaft rotation Forces and momentsSuction piping PipingIsolating valves Self-priming operationDrain lines Secondary pipingStrainer Heating jacketsFoundation pump unit Guidelines for assemblyTransport of pump unit Jacket on pump coverCombustion engines Shaft couplingAlignment tolerances Check temperature censor on canGuarding of moving parts Belt driveInstructions for start-up Cleaning the pumpCleaning suction line Venting and fillingChecklist Initial start-up Start-upShut-down Abnormal operationTrouble shooting Tion Preparation Maintenance instructionsInstructions for re-using and disposal Tools Motor safetyExternal cleaning Shut-downNuts and bolts Specific componentsFluid circuits Plastic or rubber componentsBack pull-out Clearance adjustmentFront pull-out 0600 8120 8110 8100 4000 0701 0040 0010 Threaded connection G example G 1/2 Designation of threaded connectionsThreaded connection Rp example Rp 1/2 Disassembly Disassembly of front-pull-out assemblyTake off top cover 0100 or safety relief valve Disassembly of top cover 0100 or safety relief valveDisassembly of bearing bracket Removal of bearing bracketRemoval of ball bearings Disassembly of pump shaft completeDisassembly of outer magnetic rotor Un-tighten cap head screws 8460 and remove them Disassembly of separation canDisassembly of back-pull-out assembly Take out O-rings 81308310 8520 8510 8500 8350-D 8400 0701 Assembly Assembly of bearing bracketTake care not to damage the outer rotor magnet Circulation pump Pre-assembly of the back-pull-outAdjustment of the axial clearance Mount axial bearing 8350-A into the insertAssembly of rotor shaft Axial clearance Assembly of the back-pull-out assembly to the pump casing Assembly of the separation canMount bearing bracket support 1700 to the bearing bracket Assembly of the bearing bracketAssembly of the front-pull-out assembly Measure the distances as indicated on the sketchTighten tap bolts 1010 crosswise with Specified torque Assembly of top cover 0100 or safety relief valveOn the pump cover 4000 with tap bolts TG MAG185-125 How to order sparesTG MAG15-50 to Hydraulic part Bearing bracketJackets on intermediate cover Jacket optionsJackets on pump cover 0220 0200 0310 0250 0240 0300 0320 0230 0210 Dimensional drawings TG MAG15-50 to 185-125 pumpsStainless steel Flange connectionsCast iron Jackets Single safety relief valve Safety relief valvesJackets dimensions Heated safety relief valve Dv dkWeights Mass Bracket supportCopyright 2008 SPX Corporate

TG MAG86-100, TG MAG23-65, TG MAG58-80, TG MAG15-50, TG MAG185-125 specifications

SPX Cooling Technologies has established itself as a leader in the design and manufacturing of cooling systems, offering a wide range of products tailored to meet specific industrial and commercial needs. Among its impressive lineup, the TG MAG series stands out, featuring models such as TG MAG185-125, TG MAG23-65, TG MAG86-100, TG MAG58-80, and TG MAG15-50. Each of these models combines innovative technology with robust performance characteristics, making them ideal choices for various applications.

The TG MAG185-125 model is designed for high-capacity cooling requirements, offering exceptional thermal performance while maintaining energy efficiency. Its advanced fan design minimizes noise levels, making it suitable for installations in noise-sensitive areas. Furthermore, the unit benefits from a corrosion-resistant construction, ensuring longevity and reliable operation in diverse environments.

For smaller applications, the TG MAG23-65 provides a compact solution without compromising on performance. This unit features a space-efficient design and utilizes high-efficiency fans that optimize airflow, thereby enhancing overall cooling efficiency. The integrated digital controls allow for precise temperature management, making it easy for operators to monitor and adjust settings as needed.

The TG MAG86-100 model serves as an ideal middle-ground solution, balancing capacity and efficiency. It incorporates state-of-the-art technology, such as variable speed drives, which adjust the fan speed based on cooling demand, resulting in significant energy savings. The design also promotes easy maintenance, with accessible components that facilitate regular servicing and inspections.

For medium-scale needs, the TG MAG58-80 combines durability with performance, featuring a robust frame that can withstand harsh operational conditions. Its efficient heat exchange technology maximizes cooling output while minimizing energy consumption. Moreover, the enhanced airflow system ensures uniform cooling across the entire unit.

Lastly, the TG MAG15-50 is perfect for smaller spaces where cooling requirements are less demanding. Despite its size, this model is equipped with cutting-edge features such as a compact structure and highly efficient cooling mechanisms to ensure effective performance. The easy installation process and low maintenance needs further enhance its appeal.

Overall, the TG MAG series provides a range of innovative cooling solutions tailored to meet diverse industrial requirements, characterized by efficiency, durability, and advanced technology, ensuring optimal performance across all operating conditions.
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