SPX Cooling Technologies TG MAG185-125, TG MAG15-50 Location, Short suction line, Accessibility

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3.18.2 Location

3.18.2.1Short suction line

Locate the pump/pump unit as close as possible to the liquid source and if possible below the liquid supply level. The better the suction conditions, the better the performance of the pump. See also section 3.18.5.2 Piping.

3.18.2.2Accessibility

Sufficient space should be left around the pump/pump unit to allow proper inspection, pump isolation and maintenance.

Sufficient space should be left in front of the pump to enable disassembly of the pump cover, idler and idler pin.

•For loosening pump cover refer to ma

•For disassembling rotating parts (rotor shaft and magnetic coupling) refer to mb

•To adjust pressure of safety relief valve refer to mc

For dimensions of ma, mb, mc see chapter 6.0.

mamb

mc

mc

It is imperative that the operating device of pump and/or pump unit is always accessible (also during operation).

3.18.2.3Outdoor installation

The TopGear pump may be installed in the open, the ball bearings are sealed by rubber V-joints protecting the pump against dripping water. In very wet conditions we advice to install a roof.

3.18.2.4Indoor installation

Locate the pump so that the motor can be vented properly. Prepare the motor for operation according to instructions provided by the motor manufacturer.

When flammable or explosive products are pumped, a proper earthing should be provided. The components of the unit should be connected with earthing bridges to reduce the danger arising from static electricity.

Use explosion free or explosion proof motors according to local regulations. Provide suitable coupling guards and suitable couplings.

Excessive temperatures

Depending on the fluid being pumped, high temperatures may be reached inside and around the pump. From 60°C onwards the safety representative must provide the necessary protective means and place “Hot surfaces” notices.

When insulating the pump unit, ensure that adequate cooling is allowed for the bearing housing. This is required for cooling of the bearings and grease of the bearing bracket.

(see 3.18.7.7 Guarding of moving parts).

Protect the user against leakages and possible liquid streams.

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A.0500.551 – IM-TGMAG/02.00 EN (02/2008)

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Contents TopGear MAG EC-Declaration of conformity Contents Guidelines for assembly Rotor bearing assemblyInstallation Cleaning the pumpClearance adjustment Designation of threaded connections Instructions for re-using and disposal 20.1.1Maintenance instructions 20.1.2Pump cover and intermediate cover TT Hydraulic part Bearing bracket Jacket optionsPump cover and intermediate cover SS Pump cover and without jackets on intermediate cover TOCReception GeneralReception, handling and storage HandlingSafety GeneralInstallation Pump unitsPump unit handling Disassembly/assembly of the coupling guard Before commissioning the pump unitName plate CE Declaration of Conformity Differential pressure = bar Quantity Symbol UnitTechnical conventions Maximum pressure at discharge flange design pressure = barPump family code TG = TopGear Pump range name Type designationExample Jacket options for pump cover 0 Pump cover without jacketsBushes on shaft materials Idler bush and idler materialsIdler pin materials Rotor and shaft materialsPump standard parts Operating principleGeneral performance Safety relief valve Working principleSound Self-priming operationSound level Main characteristicsPressure Sound level of a pump without driveSound level of the pump unit Internals Maximum and minimum allowable temperatureJacket options InfluencesMaximum torque of pump shaft and rotor material combination Maximum temperature of internalsOperation under hydrodynamic lubrication conditions Hyd = design constant for each pump sizeExtra clearances Mass moment of inertiaAxial and radial clearances Inner partsPlay between gear teeth Maximum size of solid particlesDiametral clearance on pin / idler bearing Components of the magnetic drive Magnetic couplingSamarium Cobalt SmCo 280C Neodymium Iron Boron NdFeB 120 C Rotor bearing assemblyMaximum allowable temperature and nominal torque BelowSealing rings and gaskets Materials rotor bearing assemblyCirculation pump Material circulation pump partsMaterials Safety relief valveSafety relief valve heated spring casing Working pressure classPressure Definition and working principleMaterials HeatingSafety relief valve Relative adjustment Spring ratio Safety relief valveSingle safety relief valve Sectional drawings and part listsInstallation Heated spring casingIndoor installation AccessibilityOutdoor installation LocationStarting torque DrivesStability Radial load on shaft endSuction and discharge pipes Check after connecting whether the shaft can move freelyShaft rotation Forces and momentsSuction piping PipingIsolating valves Self-priming operationDrain lines Secondary pipingStrainer Heating jacketsFoundation pump unit Guidelines for assemblyTransport of pump unit Jacket on pump coverCombustion engines Shaft couplingAlignment tolerances Check temperature censor on canGuarding of moving parts Belt driveInstructions for start-up Cleaning the pumpCleaning suction line Venting and fillingChecklist Initial start-up Start-upShut-down Abnormal operationTrouble shooting Tion Maintenance instructions Instructions for re-using and disposalPreparation Tools Motor safetyExternal cleaning Shut-downNuts and bolts Specific componentsFluid circuits Plastic or rubber componentsClearance adjustment Front pull-outBack pull-out 0600 8120 8110 8100 4000 0701 0040 0010 Designation of threaded connections Threaded connection Rp example Rp 1/2Threaded connection G example G 1/2 Disassembly Disassembly of front-pull-out assemblyTake off top cover 0100 or safety relief valve Disassembly of top cover 0100 or safety relief valveDisassembly of bearing bracket Removal of bearing bracketDisassembly of pump shaft complete Disassembly of outer magnetic rotorRemoval of ball bearings Un-tighten cap head screws 8460 and remove them Disassembly of separation canDisassembly of back-pull-out assembly Take out O-rings 81308310 8520 8510 8500 8350-D 8400 0701 Assembly Assembly of bearing bracketTake care not to damage the outer rotor magnet Circulation pump Pre-assembly of the back-pull-outAdjustment of the axial clearance Mount axial bearing 8350-A into the insertAssembly of rotor shaft Axial clearance Assembly of the back-pull-out assembly to the pump casing Assembly of the separation canMount bearing bracket support 1700 to the bearing bracket Assembly of the bearing bracketAssembly of the front-pull-out assembly Measure the distances as indicated on the sketchAssembly of top cover 0100 or safety relief valve On the pump cover 4000 with tap boltsTighten tap bolts 1010 crosswise with Specified torque How to order spares TG MAG15-50 toTG MAG185-125 Hydraulic part Bearing bracketJacket options Jackets on pump coverJackets on intermediate cover 0220 0200 0310 0250 0240 0300 0320 0230 0210 Dimensional drawings TG MAG15-50 to 185-125 pumpsFlange connections Cast ironStainless steel Jackets Safety relief valves Jackets dimensionsSingle safety relief valve Heated safety relief valve Dv dkWeights Mass Bracket supportCopyright 2008 SPX Corporate

TG MAG86-100, TG MAG23-65, TG MAG58-80, TG MAG15-50, TG MAG185-125 specifications

SPX Cooling Technologies has established itself as a leader in the design and manufacturing of cooling systems, offering a wide range of products tailored to meet specific industrial and commercial needs. Among its impressive lineup, the TG MAG series stands out, featuring models such as TG MAG185-125, TG MAG23-65, TG MAG86-100, TG MAG58-80, and TG MAG15-50. Each of these models combines innovative technology with robust performance characteristics, making them ideal choices for various applications.

The TG MAG185-125 model is designed for high-capacity cooling requirements, offering exceptional thermal performance while maintaining energy efficiency. Its advanced fan design minimizes noise levels, making it suitable for installations in noise-sensitive areas. Furthermore, the unit benefits from a corrosion-resistant construction, ensuring longevity and reliable operation in diverse environments.

For smaller applications, the TG MAG23-65 provides a compact solution without compromising on performance. This unit features a space-efficient design and utilizes high-efficiency fans that optimize airflow, thereby enhancing overall cooling efficiency. The integrated digital controls allow for precise temperature management, making it easy for operators to monitor and adjust settings as needed.

The TG MAG86-100 model serves as an ideal middle-ground solution, balancing capacity and efficiency. It incorporates state-of-the-art technology, such as variable speed drives, which adjust the fan speed based on cooling demand, resulting in significant energy savings. The design also promotes easy maintenance, with accessible components that facilitate regular servicing and inspections.

For medium-scale needs, the TG MAG58-80 combines durability with performance, featuring a robust frame that can withstand harsh operational conditions. Its efficient heat exchange technology maximizes cooling output while minimizing energy consumption. Moreover, the enhanced airflow system ensures uniform cooling across the entire unit.

Lastly, the TG MAG15-50 is perfect for smaller spaces where cooling requirements are less demanding. Despite its size, this model is equipped with cutting-edge features such as a compact structure and highly efficient cooling mechanisms to ensure effective performance. The easy installation process and low maintenance needs further enhance its appeal.

Overall, the TG MAG series provides a range of innovative cooling solutions tailored to meet diverse industrial requirements, characterized by efficiency, durability, and advanced technology, ensuring optimal performance across all operating conditions.
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