Roberts Gorden CTU 22 TO 115 Check Gas Rate, Combustion Testing, Turning Off the Heater

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COMBAT® CTU UNIT HEATERS INSTALLATION OPERATION AND SERVICE MANUAL

Figure 12: Gas Valve for Heater (Models 75 - 115)

Plug for

 

Main Gas Valve

 

Regulator

 

(Under Cover)

 

 

Plug for

 

Main Safety

 

Gas Valve

Inlet Pressure

 

Gas Inlet

 

Outlet Pressure

Gas Outlet

 

11.4.2Commissioning the Gas Valves (all gases) 11.4.2.1 Check Burner Gas Pressure

1. Loosen the screw cover of the outlet (burner) pressure test point and connect a manometer.

2.With the burner firing, measure the pressure on the manometer. To adjust the burner pressure, remove the regulator cover from the valve and turn the regulator adjustment screw to set the required burner pressure as stated in the Tech- nical Data Tables for the correct gas and model on Page 8, Section 4.4.

NOTE: If the correct burner pressure cannot be reached, then check the inlet pressure to the valve, with the burner firing. See Technical Data Tables on Page 8, Section 4.4 for inlet pressure requirement.

Do not continue to adjust the regulator if the pressure is not changing.

If the inlet pressure is too low to allow correct burner pressure setting, then the gas inlet pressure must be corrected before completing the commission.

Check Gas Rate

1.After burner pressure adjustment, allow the heater to operate for at least 15 minutes and then re-check settings.

2.Remove the manometer and refit all covers to the valve and tighten the screw of the outlet pressure tap.

3.Check gas flow rate at gas meter.

11.5 Combustion Testing

The only adjustment to alter combustion performance is burner pressure. Combustion quality must be tested to prove correct heater operation. Incorrect results will indicate faults with the installation or appliance.

Combustion testing must be carried out with all covers in place. The flue gas is sampled in the flue, within 1 meter of the heater. The values of CO2 should be between 6.5% to 8.0% for natural gas and 7.0% to 9.1% for LPG dependant upon model.

The CO will be up to 80 ppm (0.008%) dry, air free dependant upon model. Temperature rise of the flue gases above ambient should be approximately 160° C to 180° C. Seal test hole in flue after testing.

Pressure Switch:The pressure switch is factory pre- set for each model and is not adjustable.

11.6 Turning Off the Heater

Set the external controls to the off position and the main burner will stop.

The fans will run until they are stopped automatically by the fan thermostat.

Do not use electrical isolator for control of heater. Electrical isolator will switch off the fan. Heat exchanger could be damaged. Warranty will not cover damage to the heat exchanger if operated improperly.

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Contents Immediately call your local gas Supplier after leaving the buildingFollow the gas supplier’s Instructions Supplier, call the Fire DepartmentPage Roberts-Gordon, LLC Page Table of Figures Page Product Approval Heater Safety Installer ResponsibilityClearances to Combustibles Corrosive ChemicalsMinimum Required Installation Clearances Critical Considerations 3.1 Basic InformationVentilation Gas SupplyInstallation Clearances and Clearances to Combustibles Specifications 4.1 Ctua Dimension Data Ctua All ModelsTop View End View Rear ViewDimension Data CTUB, Ctuc and Ctud CTUB, Ctuc and CtudGeneral Technical Data Table Gas rates corrected to standard conditions 1013.25 mbar 15 C Heater Installation 5.1 General HandlingAir Intake Terminal Cover Flue Installation 6.1 Flue InstallationType B22 Appliance Vertical and Horizontal Flue Termination Type B22 Appliance AIR Supply Ctud Heaters Optional Heater ConfigurationsDistribution Duct Work for CTUB, Ctuc and Ctud Heaters GAS Piping ConnectionsOption a Option BWiring and Electrical Information Ctua Wiring Diagram Models 50 HzSite Wiring Site Wiring CTUB/C Wiring Diagram ModelsIgnition Module 230 V 1 Ø 50 HzRUN Ctud Wiring Diagram Models For external fan wiringSite Wiring and Electrical Information Commissioning LouvresElectrical Checks Mechanical ChecksAutomatic Burner Control Box Sequence End ViewTurning Off the Heater Combustion TestingCheck Gas Rate Instruction to the User External ControlsComplete the Commissioning Burner Lockout Reset Button Heater OperationCommon User Controls Thermostat Limit Thermodisc Lighting Instructions To Turn On HeaterTo Turn the Heater Off Simple Fault FindingSimple Fault Finding Burner Faults Burner Maintenance 13.3 Fan/Motor Assembly MaintenanceHeat Exchanger Maintenance Gas Control Valve MaintenanceGas Valves Conversion Between Gases 14.1 GeneralBurner Conversion Conduct Commissioning procedure as shown on Page 24, Section StartConduct Commissioning procedure as shown Troubleshooting For Automatic Ignition Burner SystemsFor your safety and optimum heater performance Troubleshooting for Flame Supervision System Troubleshooting for Solenoid ValvesRemoval and Replacement Parts Burner Compartment Burner InjectorsIgnition Electrode and Flame Probe Remove screws securing outlet flange to the flue adapter Pressure Switch RG P/NCtua Axial Fan/Guard/Motor Assembly Fan Removal and ReplacementTo Replace the Fan Assembly Ctub & Ctuc Centrifugal Fan/Guard/Motor AssemblyCentrifugal Fan Orientation Fan DataPage Page Page Some objects can catch fire or explode when placed

CTU 22 TO 115 specifications

The Roberts Gordon CTU 22 TO 115 is a renowned unit heater designed to deliver efficient heating solutions in commercial and industrial settings. Known for its advanced features and robust design, this unit heater is ideal for applications where warmth and comfort are essential, such as warehouses, manufacturing facilities, and large retail spaces.

One of the main features of the CTU 22 TO 115 is its powerful heating capacity. With a range of output capabilities, it can effectively heat large areas, ensuring that employees and equipment remain comfortable during cold weather. The heater's output is adjustable, allowing for tailored heating solutions based on specific operational needs.

This model integrates several innovative technologies to enhance efficiency and performance. The use of advanced combustion technology ensures optimal fuel efficiency, which translates to lower energy costs and reduced environmental impact. The heater is available in both gas and oil configurations, providing versatility to accommodate different fuel sources depending on availability and preference.

In addition to its energy efficiency, the Roberts Gordon CTU features a compact design, making it suitable for installations in tight spaces. Its lightweight construction allows for easy installation and relocation, ensuring that businesses can quickly adapt to changing layout requirements. The unit is equipped with high-quality materials and a durable finish, contributing to its longevity and low maintenance needs.

Safety is a paramount concern in any heating system, and the CTU 22 TO 115 doesn't disappoint. It comes with various safety features, including over-temperature protection, ensuring that it operates securely under all conditions. With automatic shutoff capabilities, the heater provides peace of mind to operators, allowing for unattended operation in more remote settings.

Moreover, the CTU’s quiet operation is a significant advantage, as it minimizes disruption in the workplace, ensuring a comfortable environment for personnel. Its design also facilitates easy access to components for maintenance, thus ensuring that the unit remains operational with minimal downtime.

Overall, the Roberts Gordon CTU 22 TO 115 combines performance, efficiency, and safety features to create a reliable heating solution for diverse industrial applications. Its adaptability to various fuel types and efficient design makes it a popular choice among facility managers looking for dependable heating solutions.
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