Roberts Gorden CTU 22 TO 115 Flue Installation 6.1 Flue Installation, Type B22 Appliance

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COMBAT® CTU UNIT HEATERS INSTALLATION OPERATION AND SERVICE MANUAL

SECTION 6: FLUE INSTALLATION 6.1 Flue Installation

WARNING

Fire Hazard

Some objects will catch fire or explode when placed close to heater.

Keep all flammable objects, liquids and vapours the required distance away from the heater.

Failure to follow these instructions can result in death, injury or property damage.

The flue must terminate outside of the building. Flues and air intakes must be a fully sealed system and correctly sized for the model. Flues should be assembled as detailed on Page 10, Figure 3 through Page 11, Figure 6. The joints between the flue terminal and the roof or wall must be properly sealed. If the flue passes through a wall or ceiling of combustible material, it must be enclosed by a sleeve of non-combustible material and be separated from the sleeve by at least a 25 mm air gap.

Flues and air intakes must be adequately supported so that the heater does not bear the weight of the pipes.

For flue termination See Page 10, Figure 3 through Page 11, Figure 6.

6.2Type C12, C32 & C62 Appliance Room Sealed.

The heaters are designed to be installed as room sealed appliances. The flue and air intake are run as separate pipes to the special concentric wall or roof

terminal. See Page 11, Figure 6.

6.3 Type B22 Appliance

The flue must terminate outside the building and be fitted with a low resistance terminal.

See Page 10, Figure 3 through Page 11, Figure 5.

6.3.1 Air Intake Terminal Cover

For Type B22 appliance installations, an air intake terminal cover is an available option. The cover is scored flat sheet metal that must be bent into shape. See Page 10, Figure 4. Remove and retain the screws for the air inlet spigot. Use these screws to attach the cover in position over the spigot.

Figure 3: Flue and Roof Detail

Flue

 

Terminal

 

 

Masterflash

 

Soaker Flashing

 

or Rain Collar.

Roof

 

 

Metal Sleeve

25 mm Air Gap to

Flue

 

Combustible Material

 

Figure 4: Air Intake Terminal Cover

Fold Leg

 

Down

 

Fold Foot

 

Out

 

Fold Leg

 

Down

 

Fold Foot

 

Out

 

Description

Part Number

Air Intake Terminal Cover (100mm)

F078A

Air Intake Terminal Cover (130mm)

F077A

10

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Contents Immediately call your local gas Supplier after leaving the buildingFollow the gas supplier’s Instructions Supplier, call the Fire DepartmentPage Roberts-Gordon, LLC Page Table of Figures Page Product Approval Heater Safety Installer ResponsibilityClearances to Combustibles Corrosive ChemicalsMinimum Required Installation Clearances Critical Considerations 3.1 Basic InformationVentilation Gas SupplyInstallation Clearances and Clearances to Combustibles Specifications 4.1 Ctua Dimension Data Ctua All ModelsTop View End View Rear ViewDimension Data CTUB, Ctuc and Ctud CTUB, Ctuc and CtudGeneral Technical Data Table Gas rates corrected to standard conditions 1013.25 mbar 15 C Heater Installation 5.1 General HandlingType B22 Appliance Flue Installation 6.1 Flue InstallationAir Intake Terminal Cover Vertical and Horizontal Flue Termination Type B22 Appliance AIR Supply Distribution Duct Work for CTUB, Ctuc and Ctud Heaters Optional Heater ConfigurationsCtud Heaters GAS Piping ConnectionsOption a Option BWiring and Electrical Information Ctua Wiring Diagram Models 50 HzSite Wiring Site Wiring CTUB/C Wiring Diagram ModelsIgnition Module 230 V 1 Ø 50 HzRUN Ctud Wiring Diagram Models For external fan wiringSite Wiring and Electrical Information Commissioning LouvresElectrical Checks Mechanical ChecksAutomatic Burner Control Box Sequence End ViewCheck Gas Rate Combustion TestingTurning Off the Heater Complete the Commissioning External ControlsInstruction to the User Burner Lockout Reset Button Heater OperationCommon User Controls Thermostat Limit Thermodisc Lighting Instructions To Turn On HeaterSimple Fault Finding Burner Faults Simple Fault FindingTo Turn the Heater Off Burner Maintenance 13.3 Fan/Motor Assembly MaintenanceHeat Exchanger Maintenance Gas Control Valve MaintenanceBurner Conversion Conversion Between Gases 14.1 GeneralGas Valves Conduct Commissioning procedure as shown on Page 24, Section StartFor your safety and optimum heater performance Troubleshooting For Automatic Ignition Burner SystemsConduct Commissioning procedure as shown Troubleshooting for Flame Supervision System Troubleshooting for Solenoid ValvesRemoval and Replacement Parts Burner Compartment Burner InjectorsIgnition Electrode and Flame Probe Remove screws securing outlet flange to the flue adapter Pressure Switch RG P/NCtua Axial Fan/Guard/Motor Assembly Fan Removal and ReplacementTo Replace the Fan Assembly Ctub & Ctuc Centrifugal Fan/Guard/Motor AssemblyCentrifugal Fan Orientation Fan DataPage Page Page Some objects can catch fire or explode when placed

CTU 22 TO 115 specifications

The Roberts Gordon CTU 22 TO 115 is a renowned unit heater designed to deliver efficient heating solutions in commercial and industrial settings. Known for its advanced features and robust design, this unit heater is ideal for applications where warmth and comfort are essential, such as warehouses, manufacturing facilities, and large retail spaces.

One of the main features of the CTU 22 TO 115 is its powerful heating capacity. With a range of output capabilities, it can effectively heat large areas, ensuring that employees and equipment remain comfortable during cold weather. The heater's output is adjustable, allowing for tailored heating solutions based on specific operational needs.

This model integrates several innovative technologies to enhance efficiency and performance. The use of advanced combustion technology ensures optimal fuel efficiency, which translates to lower energy costs and reduced environmental impact. The heater is available in both gas and oil configurations, providing versatility to accommodate different fuel sources depending on availability and preference.

In addition to its energy efficiency, the Roberts Gordon CTU features a compact design, making it suitable for installations in tight spaces. Its lightweight construction allows for easy installation and relocation, ensuring that businesses can quickly adapt to changing layout requirements. The unit is equipped with high-quality materials and a durable finish, contributing to its longevity and low maintenance needs.

Safety is a paramount concern in any heating system, and the CTU 22 TO 115 doesn't disappoint. It comes with various safety features, including over-temperature protection, ensuring that it operates securely under all conditions. With automatic shutoff capabilities, the heater provides peace of mind to operators, allowing for unattended operation in more remote settings.

Moreover, the CTU’s quiet operation is a significant advantage, as it minimizes disruption in the workplace, ensuring a comfortable environment for personnel. Its design also facilitates easy access to components for maintenance, thus ensuring that the unit remains operational with minimal downtime.

Overall, the Roberts Gordon CTU 22 TO 115 combines performance, efficiency, and safety features to create a reliable heating solution for diverse industrial applications. Its adaptability to various fuel types and efficient design makes it a popular choice among facility managers looking for dependable heating solutions.