York R-410A manual Unit Cabinet

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528194-YTG-F-1210

UNIT CABINET

Unit cabinet shall be constructed of galvanized steel with exterior surfaces coated with a non-chalking, powder paint finish, certified at 1000 hour salt spray test per ASTM-B117 standards. Indoor blower sections shall be insulated with up to 1” thick insulation coated on the airside. Either aluminum foil faced or elastometric rubber insulation shall be used in the unit’s compartments and be fastened to prevent insulation from entering the air stream. Cabinet doors shall be hinged with toolless access for easy servicing and maintenance. Full perimeter base rails shall be provided to assure reliable transit of equipment, overhead rigging, fork truck access and proper sealing on roof curb applications. Disposable 2” filters shall be furnished as standard and be accessible through hinged access door. Fan performance measuring ports shall be provided on the outside of the cabinet to allow accurate air measurements of evaporator fan performance without removing panels or creating bypass of the coils. Condensate pan shall be slide out design, constructed of a non corrosive material, internally sloped and conforming to ASHRAE 62-B9 standards. Condensate connection shall be a minimum of ¾” I.D. female and be rigid mount connection.

INDOOR (EVAPORATOR) FAN ASSEMBLY

Fan shall be a belt drive assembly and include an adjustable pitch motor pulley. Job site selected brake horsepower shall not exceed the motors nameplate horsepower rating plus the ser- vice factor. Units shall be designed to operate within the service factor. Fan wheel shall be double inlet type with forward curve blades, dynamically balanced to operate smoothly throughout the entire range of operation. Airflow design shall be constant volume. Bearings shall be sealed and permanently lubricated for longer life and no maintenance. Entire blower assembly and motor shall be slide out design.

OUTDOOR (CONDENSER) FAN ASSEMBLY

The outdoor fans shall be of the direct drive type, discharge air vertically, have aluminum blades riveted to corrosion resistant steel spider brackets and shall be dynamically balanced for smooth operation. The outdoor fan motors shall have permanently lubricated bearings internally protected against overload conditions and staged independently. A cleaning window shall be provided on two sides of the units for coil cleaning.

REFRIGERANT COMPONENTS

Compressors:

a. Shall be fully hermetic type, direct drive, internally protected with internal high-pressure relief and over temperature protection. The hermetic motor shall be suction gas cooled and have a voltage range of + or – 10% of the unit nameplate voltage.

b.Shall have internal spring isolation and sound muffling to minimize vibration and noise, and be externally isolated on a dedicated, independent mounting.

Coils:

a. Evaporator coils shall have aluminum plate fins mechanically bonded to seamless internally enhanced copper tubes with all joints brazed. Special Phenolic coating shall be available as a factory option.

b. Evaporator coils shall be of the direct expansion, draw- thru design.

c. Condenser coils shall have Mirco-Channel aluminum tube, aluminum fins.

d. Condenser coils shall be of the direct expansion, draw- thru design.

Refrigerant Circuit and Refrigerant Safety Components shall include:

a. Independent fixed-orifice or thermally operated expansion devices.

b.Solid core filter drier/strainer to eliminate any moisture or foreign matter.

c.Accessible service gage connections on both suction and discharge lines to charge, evacuate, and measure refrigerant pressure during any necessary servicing or troubleshooting, without losing charge.

d.The unit shall have two independent refrigerant circuits, equally split in 50% capacity increments.

Unit Controls:

a. Unit shall be complete with self-contained low-voltage control circuit protected by a resettable circuit breaker on the 24-volt transformer side.

b. Unit shall incorporate a lockout circuit which provides reset capability at the space thermostat or base unit should any of the following standard safety devices trip and shut off compressor:

c.Loss-of-charge/Low-pressure switch.

High-pressure switch.

Freeze-protection thermostat, evaporator coil. If any of the above safety devices trip, an LED (light-emitting diode) indicator shall flash a diagnostic code that indicates which safety switch has tripped.

d.Unit shall incorporate “AUTO RESET” compressor over temperature, over current protection.

e.Unit shall operate with conventional thermostat designs and have a low voltage terminal strip for easy hook-up.

f.Unit control board shall have on-board diagnostics and fault code display.

g.Standard controls shall include anti-short cycle and low voltage protection, and permit cooling operation down to 0 ºF.

h.Control board shall monitor each refrigerant safety switch independently.

i.Control board shall retain last 5 fault codes in non- volatile memory, which will not be lost in the event of a power loss.

Johnson Controls Unitary Products

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Contents Description Technical Guide R-410A ZF SeriesComponent Location Table of ContentsTon York Model Number Nomenclature NomenclatureStandard Features Features and BenefitsFactory Installed Options YTG-F-1210 Control Options Field Installed AccessoriesYTG-F-1210 Description Where Used AccessoriesField Installed Acessories Non-Electrical Field Installed Acessories Electric HeatField Installed Acessories Electrical Guide SpecificationsField Installed Acessories Fresh Air Field Installed Acessories ControlsUnit Cabinet GAS Heating Section if Equipped Other PRE-ENGINEERED Accessories Available ZF078-150 Physical Data Physical DataFilters ZF078 ZF090 ZF102 ZF120 ZF150Condenser FAN Data Belt Drive Evap FAN DataMin ZF078-150 Unit LimitationsSize Unit Limitations Unit Voltage Applied VoltageZF078 6.5 Ton Capacity PerformanceZF078-150 Cooling Capacities 115F ZF090 7.5 Ton ZF090 7.5 Ton ZF102 8.5 Ton ZF102 8.5 Ton ZF120 10 Ton ZF120 10 Ton ZF150 12.5 Ton 115F 125F ZF090 7.5 Ton Side Duct Airflow PerformanceZF078-150 Side Duct Application ZF078 6.5 Ton Side DuctAvailable External Static Pressure IWG1 ZF120 10 Ton Side DuctZF150 12.5 Ton Side Duct ZF102 8.5 Ton Bottom Duct ZF078-150 Bottom Duct ApplicationZF078 6.5 Ton Bottom Duct ZF090 7.5 Ton Bottom DuctZF150 12.5 Ton Bottom Duct ZF120 10 Ton Bottom DuctCFM RPM SelectionAdditional Static Resistance Airflow Performance Correction Altitude/Temperature Correction FactorsAir Temperature ºF FactorElectric Heat Minimum Supply Air Indoor Blower SpecificationsPower Exhaust Specifications Gas Heat Minimum Supply AirElectric Heat Multipliers Indoor Sound Power LevelsOutdoor Sound Power Levels ZF078-150 Sound PerformanceElectrical Data ZF078-150 Standard Motor Without Powered Convenience OutletZF078-150 Standard Motor Without Powered Convenience Outlet ZF078-150 Hi Static Motor Without Powered Convenience Outlet ZF078-150 Hi Static Motor Without Powered Convenience Outlet ZF078-150 Standard Motor With Powered Convenience Outlet ZF078-150 Standard Motor With Powered Convenience Outlet ZF078-150 Hi Static Motor With Powered Convenience Outlet ZF078-150 Hi Static Motor With Powered Convenience Outlet ZF078-150 Typical Wiring Diagrams Typical Wiring DiagramsYTG-F-1210 YTG-F-1210 YTG-F-1210 YTG-F-1210 YTG-F-1210 Typical ZF078-150 Factory Installed VFD Option YTG-F-1210 YTG-F-1210 YTG-F-1210 YTG-F-1210 YTG-F-1210 Typical ZF078-150 VFD Ready Unit Option Unit 4 Point Load Weight Unit 6 Point Load Weight Weights and DimensionsZF078-150 Unit Weights Shipping Operating ZF078-150 Unit DimensionsZF078-150 Unit Accessory Weights ZF078ZF150 ZF078-150 Unit Physical DimensionsDimension ZF078-150 Unit Clearances Detail BDetail a ZF078-150 Unit Bottom Duct Openin TOP ViewFront ZF078-150 Unit Left Duct Opening ZF Side Duct DimensionsZF150 Unit Side Duct Openings ZF078-150 Transition Roof Curb ZF078-150 Unit Accessory DimensionsZF078-150 Roof Curb ZF078-150 Economizer Assembly Economizer Usage Factory Installed Downflow EconomizerField Installed Downflow Economizer W/Power Exhaust Economizer OptionsSlab Economizer Downflow W/Power Exhaust Field Installed Horizontal Economizer W/Power ExhaustJohnson Controls Unitary Products York Drive Norman, OK Slab Economizer End Return W/Power Exhaust
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R-410A specifications

York R-410A is a widely recognized and highly efficient refrigerant used in modern air conditioning systems. Developed as an environmentally friendly alternative to R-22, R-410A has gained popularity in the HVAC industry due to its numerous advantageous features and characteristics.

One of the main features of York R-410A is its ability to provide superior cooling performance. This refrigerant operates efficiently at both high and low temperatures, allowing systems using it to maintain optimal indoor climates even during extreme weather conditions. Its high energy efficiency ratio (EER) and seasonal energy efficiency ratio (SEER) ratings make it a preferred choice for energy-conscious consumers, resulting in lower energy bills and a reduced carbon footprint.

Technologically, York R-410A systems feature advanced compressor designs that enhance their overall reliability and performance. These compressors are often equipped with variable-speed technology, enabling them to adjust their output to match the cooling demands of the space. This not only improves comfort levels but also leads to efficient energy consumption, reducing wear and tear on the equipment over time.

Another significant characteristic of York R-410A is its non-ozone-depleting properties. Unlike its predecessor R-22, which is being phased out due to its damaging effects on the ozone layer, R-410A is designed to minimize environmental impact. Its lower global warming potential (GWP) further underscores its role in promoting sustainability within the HVAC sector.

Furthermore, York R-410A systems are engineered with enhanced safety features. The refrigerant is non-toxic and non-flammable, which makes it safer for use in both residential and commercial applications. Additionally, its high thermal stability reduces the risk of breakdown or leakage, contributing to longer system lifespans and lower maintenance costs.

In conclusion, York R-410A stands out as a cutting-edge refrigerant that combines efficiency, safety, and environmental responsibility. With its advanced technologies and remarkable characteristics, it meets the demands of modern air conditioning requirements while paving the way for a sustainable future in HVAC systems. Adopting York R-410A not only benefits individual users through improved comfort and lower energy bills but also plays a vital role in protecting our planet's ozone layer and mitigating climate change.