Raypak Y-200 manual Please Register, Concept of Operation

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Y–200 SERIES ELECTRONIC BOILER CONTROL

SAFETY INSTRUCTIONS

NOTE: These instructions are intended for use by qualified personnel who are specifically trained and experienced in the installation of this type of equipment and related system components. Installation and service personnel may be required by some states to be licensed. If your state requires certification, be sure your contractor bears the appropriate license. Only qualified persons shall attempt to repair this equipment. Repair must be according to these instructions.

WARNING: Improper installation, adjustment, alteration, service or maintenance may damage the equipment, create a hazard resulting in asphyxiation, explosion, fire, electric shock, personal injury or property damage, and will void the warranty.

CAUTION: MORE THAN ONE (1) SUPPLY SOURCE. THIS APPLIANCE HAS PROVISIONS TO BE CONNECTED TO MORE THAN ONE (1) SUPPLY SOURCE. TO REDUCE THE RISK OF ELECTRIC SHOCK, DISCONNECT ALL SUCH CONNECTIONS BEFORE SERVICING.

CAUTION: RISK OF ELECTRIC SHOCK. MORE THAN ONE (1) DISCONNECT SWITCH MAY BE REQUIRED TO DE-ENERGIZE THE EQUIPMENT BEFORE SERVICING.

Thank you for selecting the Raypak Y–200 Series Electronic Boiler Control. It is our sincere hope that you will enjoy its outstanding design, ease of use and energy-saving features.

Please Register

Before proceeding any further, please take a moment to complete the enclosed user registration form and mail a copy to: Raypak, Inc., Department Y–200, 2151 Eastman Avenue, Oxnard, CA 93030.

INTRODUCTION

The Y-200 Series Electronic Boiler Control (controller) is a microprocessor-based boiler management system designed to control either single or multiple stage-fired boilers. Ideally suited for use in hydronic heating and domestic hot water supply applications, this controller has been engineered with the flexibility and raw power to tame the most demanding control situations. Utilizing state-of-the-art control algorithms, the Y-200 Series minimizes operating costs by maximizing ener- gy efficiency.

Concept of Operation

The controller is an outdoor reset control that is perfect for managing hydronic heating systems. Two tempera- ture sensors are used to control system response. One sensor is used to monitor the outdoor tempera- ture, the other sensor is used to regulate the temperature of the system water. By varying the tem- perature of the heating medium in response to changes in the outdoor temperature, the Y-200 Series provides the ultimate in personal comfort and efficien- cy of operation.

The controller is also well adapted to domestic hot water supply duty. By disabling the outdoor reset func- tion, the Y-200 behaves as an energy-wise boiler sequencer. With the ability to control multiple firing stages, and such features as a revolutionary selec- table lead-lag protocol, the Y-200 redefines "controllability" in domestic water applications.

The controller is equipped with an energy-saving warm-weather shutdown capability. When the outdoor temperature rises above an adjustable "Outdoor Cut- off Temperature," the system automatically transitions to a dormant state. This prevents the system from wasting energy trying to heat a building that is already at a comfortable temperature.

Once the outside temperature has fallen to the point that the system requires heat input to maintain the building temperature, the Y-200 is reactivated and will hold the system temperature at the required point.

For replacement items, see page 38.

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Contents Series Is a registered trademark of Underwriters Laboratories Inc Contents Please Register Concept of OperationController Configurations OptionsElectrical Installation Mechanical InstallationCheck Your Power Source Controller Field Wiring Power to the ControllerFor Single-Stage ON/OFF Boilers For Multiple-Stage BoilersWiring Diagram Air Temperature Sensor Installation Slave Cable Installation from System Control ModuleWater Temperature Sensor Installation Hydronic Heating ApplicationsCheck Power Power TestDomestic Hot Water Supply Applications Installation Verification Procedure Screen Description Factory Default Control ScreensManual Override Inlet / OutletCircuit Board Layout Circuit Board LayoutProgram Mode Normal ModeKeypad Control Screen Displays & Programming Initial ScreenPrimary Parameters M MControl Band Proportional Only Control BandN T R O L Offset F S E TF S E F S E T F UReset Parameter Reset RatioHoliday T T I N GSystem to Outdoor Temperature RadiationSystem Status Advanced Programming FeatureMessage Meaning Water Temperature Outdoor Cut-Off TemperatureOutdoor Cut-Off Deadband T O F FSystem Temperatures System MonitorSystem Pump no Screen O R S B S a a aAuxiliary Delay Boiler/Stage on DelayBoiler Turn-On Delay Stage Turn-On DelayBoiler/Stage Off Delay Boiler Turn-Off DelayStage Turn-Off Delay Proportional Integral Derivative PIDLead Change Time For Manual OnlyFor Auto Only A DPassword SetupTo enter the password S S W O R DSet Password Water Temperature LimitsTo change the default password AAA to a new password System TestMaster Unit Stage/Sensor Connections for Y-200 Master/Slave SystemsSlave Unit Factory DefaultsLonWorks Optional User Defaults Modem PasswordAlarm Call Telephone Alarm Call IDAlarm Call Retry Alarm Call EventsMaster Unit with Slaves PID IntervalA V E S N E C T E D T W O R KX X X X X X X XA V E S C O N N E C T E D V E X X X X X XMaster/Slave Diagram Sensor Resistance at Various Temperatures Temperature F Resistance K OhmsIllustrated Parts List Limited Warranty
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Y-200 specifications

The Raypak Y-200 is a sophisticated and robust swimming pool heater that is designed for efficiency, durability, and optimal performance. Ideal for both residential and commercial pools, the Y-200 is equipped with advanced technology to ensure a seamless heating experience, catering to pool owners who prioritize quality and reliability.

One of the main features of the Raypak Y-200 is its impressive heating capacity. With a powerful heater that can efficiently raise the temperature of water in larger pools, users can enjoy comfortable swimming conditions year-round. The heater is designed to be easy to install and maintain, allowing for hassle-free integration into existing pool systems.

The Y-200 utilizes innovative digital controls, which give users precise measurement and adjustment capabilities. This includes a user-friendly display that provides real-time feedback on temperature settings and operational status. The digital interface makes it simple to program the heater according to individual preferences, ensuring that water is always at the desired temperature.

In terms of energy efficiency, the Raypak Y-200 boasts advanced technology that reduces energy consumption while maximizing heat output. The heater is designed with a reliable and robust heat exchanger that utilizes copper fin technology, providing excellent thermal conductivity and corrosion resistance. This ensures longevity and reduces the need for frequent maintenance.

Additionally, the Y-200 incorporates environmentally friendly technologies, including low-NOx emissions, aligning with modern standards for sustainability. This feature not only minimizes the environmental impact but also assists in meeting local regulations concerning emissions.

Durability is a hallmark of the Raypak Y-200. Constructed with high-quality materials designed to withstand the rigors of outdoor conditions, it provides users with peace of mind knowing that their investment is protected. The heater is also equipped with a weather-resistant cabinet, ensuring reliable operation regardless of climate.

In conclusion, the Raypak Y-200 stands out in the market due to its powerful heating capacity, advanced digital controls, energy-efficient technologies, and durable construction. It is an excellent choice for pool owners seeking a dependable and efficient heating solution to enhance their swimming experience. With its combination of high performance and user-friendly features, the Y-200 represents a valuable addition to any pool setting.