Raypak Y-200 manual Air Temperature Sensor Installation

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Communication (RS485) Wiring Required for Optional Slave Unit(s)

Y-304 Slave Cable Installation from System Control Module

Y-304 slave cable or equivalent shielded commu- nications cable (Belden #9842, Belden #8132 or Alpha 3492C) must be used. Maximum cable length 100 ft. Correct polarity must be observed. Make use of wire color coding to ensure polarity.

The shielding [foil wrapper-bare wire (drain)] MUST be grounded. Grounding is done at the Master Y-200 Control only. DO NOT ground the shield at the slave unit end of the cable.

Note: Equivalent shielded cable must be suitable for RS485 communication applications; must have 100-140 ohm impedance and less than 30 pico- farad per foot capacitance.

Must be installed in conduit that does not contain any other wiring.

Port J18 (see Fig. 4) is used for the interconnec- tion between the master controller and slave units.

Master/Slave interconnection should be wired from Master to Slave #1, Slave #1 to Slave #2, Slave #2 to Slave #3, and Slave #3 to Slave #4.

Fig. 4: Master RS485 Communications Cable

Schematic

Air Temperature Sensor Installation

Fig. 5: Typical Outdoor Air Temperature Sensor

Locate the sensor on the coldest side of building, usually the north side.

Install the sensor in a shaded area, out of direct sunlight.

Locate no higher than 2/3 way up the side of the building, or between the 2nd and 3rd floor if the building is more than 3 stories tall.

Do not locate under an overhang, near wall cor- ners, near drafts from stacks, air moving devices, windows, doors, or balconies.

Shielded twisted pair (18 AWG) must be used for sensor connections. Polarity must be observed. Cable length shall not exceed 300 feet, and the shielding must be grounded.

Grounding is done at the Master Y-200 control ONLY. Do Not ground the Slave units or Temperature Sensor enclosure.

Must be installed with properly-sized conduit that contains no other wiring.

The outdoor air temperature and water tempera- ture sensor are identical and interchangeable.

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Contents Series Is a registered trademark of Underwriters Laboratories Inc Contents Concept of Operation Please RegisterOptions Controller ConfigurationsMechanical Installation Electrical InstallationCheck Your Power Source Power to the Controller Controller Field WiringFor Single-Stage ON/OFF Boilers For Multiple-Stage BoilersWiring Diagram Slave Cable Installation from System Control Module Air Temperature Sensor InstallationHydronic Heating Applications Water Temperature Sensor InstallationPower Test Check PowerDomestic Hot Water Supply Applications Installation Verification Procedure Control Screens Screen Description Factory DefaultInlet / Outlet Manual OverrideCircuit Board Layout Circuit Board LayoutNormal Mode Program ModeKeypad Initial Screen Control Screen Displays & ProgrammingPrimary Parameters M MControl Band Control Band Proportional OnlyN T R O L F S E T OffsetF S E F S E T F UReset Ratio Reset ParameterHoliday T T I N GRadiation System to Outdoor TemperatureAdvanced Programming Feature System StatusMessage Meaning Outdoor Cut-Off Temperature Water TemperatureOutdoor Cut-Off Deadband T O F FSystem Monitor System TemperaturesSystem Pump no Screen O R S B S a a aBoiler/Stage on Delay Auxiliary DelayBoiler Turn-On Delay Stage Turn-On DelayBoiler Turn-Off Delay Boiler/Stage Off DelayStage Turn-Off Delay Proportional Integral Derivative PIDFor Manual Only Lead Change TimeFor Auto Only A DSetup PasswordTo enter the password S S W O R DWater Temperature Limits Set PasswordTo change the default password AAA to a new password System TestStage/Sensor Connections for Y-200 Master/Slave Systems Master UnitFactory Defaults Slave UnitLonWorks Optional Modem Password User DefaultsAlarm Call ID Alarm Call TelephoneAlarm Call Retry Alarm Call EventsPID Interval Master Unit with SlavesA V E S N E C T E D T W O R KX X X X X X X XA V E S C O N N E C T E D V E X X X X X XMaster/Slave Diagram Temperature F Resistance K Ohms Sensor Resistance at Various TemperaturesIllustrated Parts List Limited Warranty
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Y-200 specifications

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