Raypak B6000 manual Troubleshooting Guide

Page 48

Troubleshooting Guide

The procedures outlined below assume that the initial installation / turn on / power up procedures have been completed and that the B6000 was operational. This guide is a basic instruction to determine if an authorized Raypak representative should be contacted.

If you follow the instructions in this manual and have difficulty operating the B6000, locate the SYMPTOM in the left column below. Check the corresponding POS- SIBLE CAUSE and CORRECTIVE ACTION Column to locate and remedy the problem.

Symptom

Possible Cause

Corrective Action

 

 

 

No Display.

No Primary power.

Check power connections to units.

 

 

Check surge protection devices.

 

 

Check disconnects, check

 

 

grounds.

 

 

Check power switches.

 

 

 

* Nite set-back time display no

Time display accidentally

Initialize system.

longer correct.

Re-Programmed.

Program Nite set-back feature.

 

 

 

* Nite set-back not working

Nite set-back turned off.

Initialize system.

properly.

Clock times not set.

 

 

 

 

* Time display does not maintain

System ground not adequate.

Initialize system and / or

proper time.

Line noise.

contact authorized Raypak

 

Internal battery weak.

Representative for further instruc-

 

Prolonged power outage.

tions.

 

 

 

System not working automatically.

Boiler monitor has Manual Mode

Select Automatic mode on Boiler

 

selected

Monitor.

 

 

 

Display shows incorrect number of

Inadequate grounds.

Check primary power - check

boilers.

Line noise

wired ground.

 

Power outages.

Rework as necessary.

 

 

Initialize system.

 

 

 

Scrambled control display.

Power outages.

Initialize system.

 

 

 

Boiler does not function properly

Internal battery weak.

Initialize system.

after power outage.

Line noise.

 

 

System ground not adequate.

 

 

 

 

Boiler "Not on Line" displayed.

Primary power at boiler not

Initialize system.

 

connected.

 

 

 

 

Outdoor and water temp.

Inadequate ground

Initialize system.

readings Incorrect (-35°F).

Line noise.

 

 

Power outage.

 

 

 

 

Displayed parameters

Power outage.

Initialize system.

do not make sense.

 

 

 

 

 

System Faults indicators do not

Power outage.

Initialize system.

make sense.

 

 

 

 

 

* With Nite Set-Back option only.

 

 

Page 48

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Contents B6000TM System Controlboiler MonitorPage Contents Equipment Quantity B6000 Boiler Management System BMSTable of Contents Foreword System Control Module hasEach Boiler Monitor Module contains Installation and Mounting Mechanical InstallationCheck Your Power Source Install Conduit AS Appropriate Dimensions and WeightElectrical Characteristics Electrical Installation VAC Feeder CircuitsAIR Temperature Sensor InstallationWater Temperature Sensor Water Temperature Sensor Installation NotesTypical Water Sensor Simplified Diagram of Typical Piping Wiring AIR and Water Sensors To the System Control ModuleCommunication RS 485 Wiring Belden #9842Wiring Power Source to System Control and Boiler Mod- ules Power Test Boiler Monitor Select Switch SwitchBoiler Monitor Card Pictorial Boiler Monitor Communications Jumper W1 Optional Boiler Monitor Field Wiring Multiple Boilers Installation Verification Procedure Mechanical InstallationAIR Temperature Sensor Water Temperature SensorSystem CONTROL/DISPLAY Familiarization Editing B6000 Displays LocationSelectable Parameters Range Value POWER-UP Boiler MonitorSystem Control Module System Temperatures Indicates selectable item DisplaysInformation only Boiler Valve Firing RatesBoiler Status ReadoutHigh Limit No PilotLwco Lead LAG, Night SET Back Primary Control ParametersTemperature F Push SelectSet = 135F Ratio Outdoor System 140 150 160 Suggested GuidelinesSecondary Control Parameters Step Lead Boiler SelectPush Select Pump Delay Automatic Lead LagStandard Boiler Parameters Boiler ParametersSetback Times Am or pm Setback OFF DAY Boiler Valve Timing Information onlyALL Boilers ON/OFF Target MIN/MAX and HI LIMStandard Utility Service Utility ServiceTandard Initialize InitializeWiring AIR and Water Sensors Start AlternateAlternate Communication RS 485 Wiring Page Alternate Power Test Check Power Fig. # Fig. # System Control Board New CP10.0 90FI Replacement Parts List Boiler Monitor Control BOX Call OUT System SpdtDpdt Temperature Scale F or C Standard Select Set OptionalUniversal Select Set OptionTroubleshooting Guide Trouble Shooting Guide Limited Warranty Design and specifications subject to change without notice
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B6000 specifications

The Raypak B6000 is a high-efficiency boiler designed for residential and commercial heating applications. Known for its reliability and advanced features, the B6000 exemplifies Raypak's commitment to engineering excellence and innovative technology.

One of the standout attributes of the Raypak B6000 is its robust construction. The boiler is built with high-quality materials, ensuring durability and longevity in a variety of environments. It features a compact design, which allows for easy installation even in spaces with limited room. Moreover, it has a user-friendly interface that facilitates straightforward operation and maintenance, making it accessible for both homeowners and HVAC professionals.

The B6000 is equipped with advanced heating technologies that enhance its performance and efficiency. It utilizes a modulating burner system that adjusts the heat output based on the demand, ensuring optimal energy usage. This not only leads to lower energy bills but also contributes to a reduced carbon footprint, making the B6000 an environmentally friendly choice.

Another key feature of the Raypak B6000 is its stainless steel heat exchanger, which provides superior heat transfer and contributes to the boiler's overall efficiency. The heat exchanger is designed to withstand high temperatures and pressures, ensuring safety and reliability throughout its operation. Additionally, the B6000 offers multiple venting options, including direct venting and horizontal venting, providing flexibility in installation.

The B6000 also comes with integrated controls that allow users to easily monitor and adjust settings. These controls can enhance energy efficiency by accommodating varying heating needs throughout the day. Furthermore, the boiler is compatible with smart home systems, enabling remote operation and monitoring.

In terms of safety features, the Raypak B6000 is equipped with multiple safety sensors and shutoff systems to ensure safe operation. This includes automatic shutdown in case of malfunction, preventing potential hazards.

Overall, the Raypak B6000 is a top-tier boiler that combines efficiency, reliability, and advanced technology, making it a preferred choice for those seeking a dependable heating solution. It is suitable for various applications, from residential heating to larger commercial projects, further establishing its versatility in the market. Whether for new installations or replacements, the B6000 stands out as a reliable option for efficient heating solutions.