Raypak 090A, 195A, 135A manual Start-Upprocedures, Filling the System, Checking the Circulator

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START-UPPROCEDURES

SECTION 1. Filling the System

Fill system with water. Purge all air from the system using purge valve sequence. After system is purged of air, lower system pressure.

Flush system before putting into operation to assure that foreign material does not damage pump seals.

SECTION 2. Checking the Circulator

Before lighting the heater and after system is filled, make sure that circulator is operating properly. Manual gas valve should be off.

NOTE: Circulator motor supplied with the heater does not require lubrication.

FOR STANDING PILOT MODEL WITH ROBERTSHAW GAS VALVE, ON/OFF OPERATION

1.STOP! Read the safety information above.

2.Set the tankstat on the lowest setting.

3.Turn OFF all electric power to the heater.

4.Push in gas control knob slightly and turn clockwise to "OFF".

8.Push in control knob all the way and hold in, immediately light the pilot with a match. Continue to hold control knob in for about one minute after the pilot is lighted, release knob and it will pop back up. Pilot should remain lighted. If it goes out, repeat steps 4 through 8.

* If knob does not pop up when released, stop and immediately call your service technician or gas supplier.

* If the pilot does not stay lit after several tries, turn the gas control knob to "OFF" and call your service technician or gas supplier.

9.Stand to the side of the heater and turn the gas control knob counter-clockwise to "ON".

10.Turn "ON" all electrical power to the heater.

11.Set the tankstat to the desired setting.

FOR STANDING PILOT MODEL WITH HONEYWELL GAS VALVE, ON/OFF OPERATION

1.STOP! Read the safety information.

2.Set the tankstat to the lowest setting.

3.Turn Off all electrical power to the heater.

4.Turn gas control knob clockwise to "OFF".

GASCONTROL

KNOBSHOWN

IN"OFF"POSITION

GASINLET

NOTE: Knob cannot be turned from "PILOT" to "OFF" unless knob is pushed in slightly. Do not force.

5.Wait five (5) minutes to clear out any gas. Then smell for gas, including near the floor. If your smell gas, STOP! Follow "B" in the safety information above on this label. If you don't smell gas, go to the next step.

6.Locate pilot behind gas valve mounted on the base panel of the burner drawer.

7.Turn knob on gas control counter-clockwise

to "Pilot".

GASCONTROL

KNOBSHOWN

IN"OFF"

POSITION

GASINLET

5.Wait five (5) minutes to clear out any gas. Then smell for gas, including near the floor. If you smell gas, STOP! Follow "B" in the safety information above on this label. If you don't smell gas, go to the next step.

6.Locate pilot behind gas valve, mounted on the base panel of the burner drawer.

7.Turn knob on gas control counter-clockwise

to "PILOT".

Fig.# 8083.2

Fig.# 8041.2

HONEYWELL PILOT

ROBERTSHAW PILOT

Fig.# 8083.2

Fig.# 8041.2

HONEYWELLPILOT

ROBERTSHAW PILOT

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Contents Installation Operating Instructions For Your SafetyContents Receiving Equipment General SpecificationsSpecifications and Dimensions General Safety Precautions General Safety Precautions Mountingbase Installation ProceduresCoderequirements ClearancerequirementsVentingconnections Ansi ZCommon Vents Fig.#GASPRESSURE-SPECIFICATIONS GAS Supply ConnectionsWater Connections & System Piping Relief ValveElectrical Wiring Fig.#Models 90, 135 Wiring Diagram Standing PilotWiring Diagram Intermittent Ignition Device IID Sequence of Operation Servicing ProceduresGeneral Location of Controls Checking the Circulator START-UPPROCEDURESFilling the System Lighting the Heater For Standing Pilot Models For Automatic Ignition ModelsFor Robertshaw Valve To Turn OFF GAS to HeaterFor Honeywell Valve Flamefailure Inspectionprocedures BurnersFor Automatic Ignition Systems Main Burner and Orifice Removal Raypak Tube Cleaning KITBurnerdrawerremoval RepairsectionHeat Exchanger RE-ASSEMBLY Trouble Shooting Guide Important Notice3Pilot Outage Too low or too high gas pressures ADJUSTMENTS/REPLACEMENTSOF Components Eastman Avenue Oxnard, CA Replacement Parts ListRAYPAK, INC Fig. # Page Page Limitedpartswarrantyeconopakwaterheaters

090A, 135A, 195A specifications

Raypak, a leading manufacturer in the pool and spa heating industry, presents its advanced line of heaters, specifically the Raypak 195A, 090A, and 135A models. These heaters are renowned for their high performance, durability, and energy efficiency, making them ideal for a variety of applications, including residential and commercial pools and spas.

The Raypak 195A heater stands out with its powerful heating capacity, which is designed to quickly raise water temperatures, ensuring comfortable swimming conditions even in cooler climates. Its compact design allows for easy installation in tight spaces, and it operates quietly, enhancing the user experience. The 090A, meanwhile, is exceptional for smaller pools or spas, delivering reliable heating performance with energy-saving features. This model is particularly popular among homeowners looking to maintain a comfortable temperature without inflating their energy bills.

In contrast, the 135A model offers an impressive balance of power and efficiency, making it suitable for medium-sized pools. It incorporates advanced technologies to minimize energy consumption while maximizing output, allowing users to enjoy their pools while being environmentally conscious.

All three models boast Raypak's innovative digital control system, which provides precise temperature management and easy programming. Users can easily set desired temperatures and schedules, minimizing manual adjustments and enhancing convenience. The built-in diagnostic capabilities alert users to any potential maintenance needs, assuring long-term reliability and performance.

Furthermore, the heaters utilize a copper heat exchanger, known for its exceptional thermal conductivity, which ensures rapid heating and corrosion resistance. The specially designed rust-resistant cabinet protects the internal components from the elements, prolonging the lifespan of the heaters.

In addition to their robust features, these Raypak models are designed for easy maintenance. The streamlined layouts make it simple for service technicians to access vital components, reducing downtime and ensuring efficiency when repairs are necessary.

With their combination of advanced technology, energy efficiency, and user-friendly features, the Raypak 195A, 090A, and 135A models stand as top choices for pool and spa heating solutions. Their reliability and performance make them a valuable addition to any backyard oasis, allowing users to enjoy warm water year-round, regardless of the climate.
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