Raypak 090A, 195A, 135A For Automatic Ignition Systems, Flamefailure, Inspectionprocedures Burners

Fig.# 8935.0

Pilot Adjustment

ROBERTSHAW 7200 GAS VALVE

(Models 135 & 180)

e.Replace pilot adjustment cover screw, then follow the lighting instructions to get heater ready for operation.

FOR AUTOMATIC IGNITION SYSTEMS

A. Intermittent Ignition (IID)

1.Turn on power to the ignition systems and turn gas supply off at the gas valve.

2.Check ignition module as follows:

a.Set the tankstat to high setting.

b.Watch for continuous spark at the pilot burner.

c.Time the spark operation. Time must be within the lockout timing period (15 or 90 seconds).

d.Turn tankstat down to end call for heat and wait 60 seconds on lockout models before beginning step 3.

3.Turn on gas supply.

4.Set tankstat to high setting.

5.Systems should start as follows:

a.Spark will turn on and pilot gas valve will open at once. Pilot burner should ignite after gas reaches the pilot burner.

b.Spark ignition should cut off when pilot flame is established.

c.Main gas valve should open and main burner should ignite after gas reaches the burner port

FLAMEFAILURE

With burner operating, close the manual fuel valves to simulate a flame failure. System should lock out after safety switch timing (15 seconds). After the safety switch has cooled, open the manual valves (relight standing pilots) and reset the safety switch; the burner should restart.

INSPECTIONPROCEDURES

BURNERS

Clean main burners and air louvers of dust, lint and debris. Keep heater area clear and free from combus- tibles and flammable liquids. Do not obstruct the flow of combustion and ventilating air. Make visual check of burner and pilot flame. Yellow flame indicates clogging of air openings. Lifting or blowing flame indicates high gas pressure. Low flame indicates low gas pressure.

4"

Max.

Fig. #8144

MAIN BURNER FLAME

Fig. #8964

PILOT BURNER FLAME (STG PILOT UNITS)

NORMAL INSPECTION PROCEDURES

First and third month after initial start up and then on an annual basis. If problems are found, refer to Trouble Shooting Guide for additional directions.

1.Remove top of heater and inspect heat exchanger for soot and examine venting system.

2.Remove rear header and inspect for scale depos- its.

*3. Inspect pilot and main burner flame and firing rate.

*4. Inspect and operate all controls and gas valve.

*5. Visually inspect system for water leaks.

*6. Oil pump motor and bearing assembly, if oil cups areprovided.

7.Check flow switch paddle. (If provided)

8.Clean room air intake openings to assure adequate flow of combustion and ventilation air.

9.Keep heater area clear and free from combustible materials, gasoline, and other flammable vapors and liquids.

*Should be checked monthly. (Takes approximately 15 minutes).

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