Raypak 135A, 195A, 090A manual General Safety Precautions

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General Safety Precautions

Be sure to read and understand the entire Instruction Manual before attempting to install or operate this water heater. Pay particular attention to the following general Safety Precautions. Failure to follow these warnings could result in a fire or explosion, causing property damage, bodily injury or death. Should you have any problems understanding the instructions in this manual, STOP, and get help from a qualified installer or service technician or the gas supplier.

Gasoline, as well as other flammable materials and liquids (adhesives, solvents, etc.), and the vapors they produce, are extremely dangerous. DO NOT handle, use or store gasoline or other flammable or combustible materials anywhere near or in the vicinity of a water heater. Be sure to read and follow the warning label pictured below and other labels on the water heater, as well as the warnings printed in this manual. Failure to do so can result in property damage, bodily injury, or death.

!DANGER

Failure to install the draft hood and properly vent the water heater to the outdoors as outlined in the Venting Section of this manual can result in unsafe operation of the water heater. To avoid the risk of fire, explosion, or asphyxiation from carbon monoxide, never operate this water heater unless it is properly vented and has an adequate air supply for proper operation. Be sure to inspect the vent system for proper installation at initial start-up; and at least annually thereafter. Refer to Maintenance section of this manual for more information regarding vent system inspections.

Vapors from

Water heater has a main

flammable liquids will

burner and pilot flame.

explode and catch fire

The pilot flame:

causing death or severe

1. is on all the timeand

burns.

2. will ignite flammable

Do not use or store flammable

vapors.

products such as gasoline

Vapors:

solvents or adhesives in the

1. cannot be seen,

same room or area near the

2. are heavier than air,

water heater.

3. go a long way on the

Keeflammable products:

floor,

1. far away from heater,

4. can be carried from other

2. in approved containers,

room to the pilot flame by

3. tightly closed and

their currents.

4. out of childrens reach.

 

 

 

Installation:

are at least 18" above the

Do not install water heater

floor. This will reduce, but

where flammable products

not eliminate, the risk of

will be stored or used unless

vapors being ignited by the

the main burner and pilot flames

main burner or pilot flame.

Read and follow water heater warnings and instructions. If owners manual is missing, contact the retailer or manufacturer.

LIQUEFIED PETROLEUM MODELS – Propane, or LP gas, must be used with great caution.

It is heavier than air and will collect first in lower areas making it hard to detect at nose level.

Make sure to look and smell for LP leaks before attempting to light appliance. Use a soapy solution to check all gas fittings and connections. Bubbling at a connection indicates a leak that must be corrected. When smelling to detect an LP leak, be sure to sniff near the floor too.

Gas detectors are recommended in LP applications and their installation should be in accordance with the manufacturer's recommendations and/or local laws, rules, regulations or customs.

It is recommended that more than one method be used to detect leaks in LP applications.

IF LP GAS IS PRESENT OR SUSPECTED:

DO NOT attempt to find the cause yourself;

DO NOT try to light any appliance;

DO NOT touch any electrical switch;

DO NOT use any phone in your building.

Leave the building immediately and make sure that everyone else leaves also.

Leave the doors open for ventilation and contact the gas sup plier, a qualified service agency or the fire department.

Keep the area clear until the service call has been made, the leak is corrected, and a qualified agency has determined the area to be safe.

Both LP and natural gas have an odorant added to help detec- tion. Some people may not physically be able to smell or recognize this odorant. If unsure or unfamiliar about the smell associated with LP or natural gas, ask the gas supplier. Other conditions, such as "Odorant Fade", which causes the odorant to "fade", or diminish in intensity can also hide or camouflage a gas leak.

Water heaters utilizing Liquefied Petroleum gas (LP) are differ- ent from natural gas models. A natural gas heater will not function safely on LP gas and vice versa. Conversion from Natural gas to LP gas (or vice versa) must be done by a qualified service technician. To avoid possible equipment damage, personal injury or fire: DO NOT connect this water heater to a fuel type not in accordance with unit data plate. Propane for propane units. Natural gas for natural gas units. These units are not certified for any other type fuel.

LP appliances should not be installed below-grade (for ex- ample, in a basement) if such installation is prohibited by federal, state and/or local laws, rules, regulations or customs.

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Contents Installation Operating Instructions For Your SafetyContents Specifications and Dimensions General SpecificationsReceiving Equipment General Safety Precautions General Safety Precautions Installation Procedures CoderequirementsMountingbase ClearancerequirementsVentingconnections Ansi ZCommon Vents Fig.#GASPRESSURE-SPECIFICATIONS GAS Supply ConnectionsWater Connections & System Piping Relief ValveElectrical Wiring Fig.#Wiring Diagram Intermittent Ignition Device IID Wiring Diagram Standing PilotModels 90, 135 General Location of Controls Servicing ProceduresSequence of Operation Filling the System START-UPPROCEDURESChecking the Circulator Lighting the Heater For Standing Pilot Models For Automatic Ignition ModelsFor Honeywell Valve To Turn OFF GAS to HeaterFor Robertshaw Valve For Automatic Ignition Systems Inspectionprocedures BurnersFlamefailure Raypak Tube Cleaning KIT BurnerdrawerremovalMain Burner and Orifice Removal RepairsectionHeat Exchanger RE-ASSEMBLY Trouble Shooting Guide Important Notice3Pilot Outage Too low or too high gas pressures ADJUSTMENTS/REPLACEMENTSOF Components RAYPAK, INC Replacement Parts ListEastman Avenue Oxnard, CA Fig. # Page Page Limitedpartswarrantyeconopakwaterheaters

090A, 135A, 195A specifications

Raypak, a leading manufacturer in the pool and spa heating industry, presents its advanced line of heaters, specifically the Raypak 195A, 090A, and 135A models. These heaters are renowned for their high performance, durability, and energy efficiency, making them ideal for a variety of applications, including residential and commercial pools and spas.

The Raypak 195A heater stands out with its powerful heating capacity, which is designed to quickly raise water temperatures, ensuring comfortable swimming conditions even in cooler climates. Its compact design allows for easy installation in tight spaces, and it operates quietly, enhancing the user experience. The 090A, meanwhile, is exceptional for smaller pools or spas, delivering reliable heating performance with energy-saving features. This model is particularly popular among homeowners looking to maintain a comfortable temperature without inflating their energy bills.

In contrast, the 135A model offers an impressive balance of power and efficiency, making it suitable for medium-sized pools. It incorporates advanced technologies to minimize energy consumption while maximizing output, allowing users to enjoy their pools while being environmentally conscious.

All three models boast Raypak's innovative digital control system, which provides precise temperature management and easy programming. Users can easily set desired temperatures and schedules, minimizing manual adjustments and enhancing convenience. The built-in diagnostic capabilities alert users to any potential maintenance needs, assuring long-term reliability and performance.

Furthermore, the heaters utilize a copper heat exchanger, known for its exceptional thermal conductivity, which ensures rapid heating and corrosion resistance. The specially designed rust-resistant cabinet protects the internal components from the elements, prolonging the lifespan of the heaters.

In addition to their robust features, these Raypak models are designed for easy maintenance. The streamlined layouts make it simple for service technicians to access vital components, reducing downtime and ensuring efficiency when repairs are necessary.

With their combination of advanced technology, energy efficiency, and user-friendly features, the Raypak 195A, 090A, and 135A models stand as top choices for pool and spa heating solutions. Their reliability and performance make them a valuable addition to any backyard oasis, allowing users to enjoy warm water year-round, regardless of the climate.