Raypak 302-902 manual

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COMBUSTION AND VENTILATION AIR SUPPLY (FOR CANADA INSTALLATION)

CAUTION:

All combustion air has to be drawn from the air outside the building (the mechanical equipment room directly communicates with the outdoors).

1.Ventilation of the space occupied by the boiler shall be provided by an opening(s) for ventilation air at the highest practical point communicating with outdoors. The total cross-sectional area of such an opening(s) shall be at least 10% of the area required in (2) and (3), but in no case shall the cross-sectional area be less than10 square inches (6500 square mm).

2.For boilers using a barometric damper in the vent system, and when air supply is provided by natural air flow from the outdoors for natural draft, partial fan assisted, fan-assisted or power draft-assisted burners, there shall be a permanent air supply opening(s) having a cross section area of not less than 1 sq. in. per 7000 BTUH

(310 sq. mm per kW) up to and including 1 million BTUH, plus 1 sq. in. per 14000 BTUH (155 sq. mm per kW) in excess of 1 million BTUH. This opening(s) shall be either located at or ducted to a point neither more than 18 inches (450 mm) nor less than 6 inches (150 mm) above the floor level. The duct can also "Goose Neck" through the roof. The duct is preferred straight down 18" from floor, but do not place near piping. This air supply opening requirement shall be in addition to the air opening for ventilation air required in (1).

3.For boilers not using a barometric damper in the ventsystem, and when air supply is provided by natural air flow from outdoors for a power burner and there is no draft regulator, draft hood or similar flue gas dilution device installed in the same space, in addition to the opening for ventilation air required in (1), there shall be a permanent air supply opening(s) having a total cross-sectional area of not less than 1 sq. in. for each 30,000 BTUH

(70 sq. mm per kW) of total rated input of the burner(s), and the location of the opening(s) shall not interfere with the intended purpose of the opening(s) for ventilation air referred to (1). This opening(s) can be ducted to a point neither more than 18 inches (450 mm) nor less than 6 inches (150 mm) above the floor level. The duct can also "Goose Neck" through the roof. The duct is preferred to be straight down 18” from floor, but do not place near piping.

4.Refer to the latest version of the CAN/CGA-B149.1 and .2 for additional information.

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Contents Installation Operating Instructions Table of Contents Page Section a Before Installing the Boiler Model Identification High Delta Component Location General Information Equipment Base StackingBoiler Size Boiler Side 302-902Outdoorinstallations Outdoor Installation Minimum ClearancesDirect VENT-INSTALLATON Section C Combustion and Ventilation AIRCombustion and Ventilation AIR Indoor Units Page LOW Temperature System Temperature & Pressure GaugeSection D Water Piping General Reliefvalve PipingSection E Hydronic Heating Piping DUALBOILERPRIMARY/SECONDARYPIPING Fig. #9223Section F Domestic HOT Water Piping Potable Water and Space HeatingapplicationSingle Domestic HOT Water Heater with ONE Storage Tank Section G Pool Heating BypassAutomatic Chlorinators and Chemicalfeeders Winterizingyour HeaterSpawater Chemistry Singlepoolheaterapplication Section H GAS Supply Connections GAS Supply ConnectionGAS Supply Pressure GAS Pressure Regulator Section I Electrical Power Connections Check the Power SourceCheck Power Source FIELD-CONNECTEDCONTROLLERSField Wiring Connection Making the Electrical ConnectionsElectrical Connections Domestic HOT Water ShockhazardSection J Venting Connections Definition ofAppliance CategoriesTable J-1 Support of Vent Stack Vent Terminal Location GeneralVenting Installation Tips Venting ConfigurationsSection J-1 Natural Draft Vertical Venting Category Natural Draft VerticalventNatural Draft Vertical Venting System Installation Natural Draft Vertical Vent TerminationPage Section J-2 HORIZONTALTHRU-WALLVENTING Category III TableHI Delta Sleeve Flue Conversion Fig. #9436Horizontal Thru-wall Direct Vent Termination Section J-3 Direct Vent HORIZONTALTHRU-WALLVENTING TableHorizontal Thru-wall Direct Vent Termination Direct Vent Verticalventing TableVertical Direct Vent System Installation Vertical Direct Vent TerminationSection J-5 HideltaoutdoorventkitandinstructionsHI Delta Outdoor Vent Instructions Heater as shippedFinished assembly HI Delta Filter BOX KIT Thiskitincludes Model PartnumberHI Delta Filter BOX Instructions Filter Section K Controls Boiler Sequence of Operations HI-DELTAModelHI-DELTAModel HI-DELTAModel902 High Limit Manual Reset Flow SwitchIgnition Control Module Operating ControlLOW Water Cutoff High and LOW GAS Pressure Switches GAS Pressure SwitchLOW Water CUT OFF Optional Wire Diagram Model Reference Drawing Number M152470-Rev. J H3/W3 Reference Drawing Number M152464-Rev R H3/HW3 Reference Drawing Number M152465 Rev-P H3/W3 Section L General Safety Precautions TIME/TEMPERATURE Relationships in ScaldsSection M PRE-START-UP Section N HI-DELTA Initial START-UP Tools NeededPreparation for START-UP Turn Off Main Gas ValveSTART-UP Your Hi-Delta is tunedLeak Test Procedure DUAL-SEAT GAS Valves Pilot Turn Down Test for Raypak HI Delta BoilersPage Section O Post START-UP Check Section P Operation Toturn OffgastoapplianceSection Q Maintenance Suggested Minimum Maintenance SchedulePreventive Maintenance Schedule WeeklySemi-Annually AnnuallyAppendix a InsidecombustionaircontaminationCorporate Headquarters

302-902 specifications

The Raypak 302-902 is a highly efficient, reliable, and versatile heating solution commonly used in residential and commercial pool heating applications. Known for its exceptional performance and advanced technology, the Raypak 302-902 has become a favored choice among pool owners looking to extend their swimming season and enhance comfort.

One of the main features of the Raypak 302-902 is its robust construction. Built with a copper heat exchanger, it is designed to withstand the rigors of continuous use while offering superior heat transfer capabilities. The heat exchanger is also designed for easy maintenance, enabling pool owners to keep their systems running efficiently for years.

The Raypak 302-902 employs advanced digital controls, which provide precise temperature regulation. This modern control system allows users to set their desired water temperature with accuracy and maintain it consistently, ensuring a pleasant swimming experience. Additionally, these digital controls feature self-diagnostic capabilities, alerting users to potential issues, which aids in quick troubleshooting and maintenance.

In terms of energy efficiency, the Raypak 302-902 stands out with its ability to harness energy effectively, leading to significant savings in operational costs. It is equipped with an efficient gas burner, which optimizes fuel consumption while delivering rapid heating performance. This efficiency is complemented by its ability to operate with natural gas or propane, making it adaptable to various setups and preferences.

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In conclusion, the Raypak 302-902 offers an array of features, technologies, and characteristics that make it a top contender in the pool heating market. With its durable construction, advanced digital controls, energy efficiency, and environmentally friendly operation, it remains a reliable choice for those seeking comfort and convenience in their swimming experience. Whether for a backyard oasis or a commercial facility, the Raypak 302-902 delivers consistent performance and accessibility.