Raypak 302-902 manual Section I Electrical Power Connections, Field-Connectedcontrollers

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SECTION I: ELECTRICAL POWER CONNECTIONS

Installations must follow these codes:

·National Electrical Code and any other national, state, provincial or local codes or regulations having jurisdiction.

·Safety wiring must be N.E.C. Class 1.

·Boiler must be electrically grounded as required by N.E.C. ANSI/NFPA 70-latest edition.

·In Canada, C.S.A. C22. 1 C.E.C. Part 1.

The boiler is wired for 120 Volts, 12 AMPS. The voltage is indicated on the tie-in leads. Consult the wiring diagram shipped with the boiler in the instruction packet. The remote tank control stat, thermostat, or electronic boiler control as applicable, may be connected to the stage selector terminal (See wiring diagram). 24 Volts are supplied to this connection through the boiler transformer. DO NOT attach line voltage to the “TH” leads. Before starting the boiler check to insure proper voltage to the boiler and pump.

FIELD-CONNECTEDCONTROLLERS

If unit does not have a factory wired stage controller, the unit is factory-wired in On/Off configuration with other stage terminals jumpered.

To field-connect stage controller, remove fac- tory-installed jumper and wire stage control as shown.

 

ON/OFF

 

Stage Selector

Factory

Stage 2

Jumpered

Control

Stage 1

 

2-STAGE

 

Stage Selector

Control

Stage 2

Stage 2

 

Control

Stage 1

Stage 1

 

Install a separate disconnect means for each load. Use appropriate-sized wire as defined by NEC, CSA and/or local code. All primary wiring should be 125% of minimum rating.

It is strongly recommended that all individually-powered control modules and the boiler should be supplied from the same power source.

SURGE PROTECTION

Microprocessor-based and solid state controls are vulnerable to damage from voltage and amperage fluctuations in the power supply. All sensitive control components should be protected by a suitable commercial-grade surge protection device.

If any of the original wire as supplied with the boiler must be replaced, it must be replaced with 105°C wire or its equivalent.

CHECK THE POWER SOURCE

WARNING:

Using a volt-ohm meter (VOM), check the following voltages at the circuit breaker panel prior to connecting any equipment: Make sure proper polarity is followed and house ground is proven.

FIGURE I-1

CHECK POWER SOURCE

AC = 108 VoltsAC Minimum, 132 VoltsAC MAX AB = 108 VoltsAC Minimum, 132 VoltsAC MAX

BLACK CIRCUIT

BREAKER

WHITE

GREEN

GROUND

A B C

VOLT-OHM

METER

Fig. # 9237

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Contents Installation Operating Instructions Table of Contents Page Section a Before Installing the Boiler Model Identification High Delta Component Location General Information Stacking Equipment BaseBoiler Side 302-902 Boiler SizeOutdoor Installation Minimum Clearances OutdoorinstallationsDirect VENT-INSTALLATON Section C Combustion and Ventilation AIRCombustion and Ventilation AIR Indoor Units Page Temperature & Pressure Gauge LOW Temperature SystemSection D Water Piping General Reliefvalve PipingSection E Hydronic Heating Piping Fig. #9223 DUALBOILERPRIMARY/SECONDARYPIPINGSection F Domestic HOT Water Piping Potable Water and Space HeatingapplicationSingle Domestic HOT Water Heater with ONE Storage Tank Bypass Section G Pool HeatingAutomatic Chlorinators and Chemicalfeeders Winterizingyour HeaterSpawater Chemistry Singlepoolheaterapplication Section H GAS Supply Connections GAS Supply ConnectionGAS Supply Pressure GAS Pressure Regulator Check the Power Source Section I Electrical Power ConnectionsCheck Power Source FIELD-CONNECTEDCONTROLLERSMaking the Electrical Connections Field Wiring ConnectionShockhazard Electrical Connections Domestic HOT WaterDefinition ofAppliance Categories Section J Venting ConnectionsTable J-1 Vent Terminal Location General Support of Vent StackVenting Configurations Venting Installation TipsNatural Draft Verticalvent Section J-1 Natural Draft Vertical Venting CategoryNatural Draft Vertical Vent Termination Natural Draft Vertical Venting System InstallationPage HORIZONTALTHRU-WALLVENTING Category III Table Section J-2Fig. #9436 HI Delta Sleeve Flue ConversionHorizontal Thru-wall Direct Vent Termination HORIZONTALTHRU-WALLVENTING Table Section J-3 Direct VentHorizontal Thru-wall Direct Vent Termination Verticalventing Table Direct VentVertical Direct Vent Termination Vertical Direct Vent System InstallationHideltaoutdoorventkitandinstructions Section J-5Heater as shipped HI Delta Outdoor Vent InstructionsFinished assembly HI Delta Filter BOX KIT Thiskitincludes Model PartnumberHI Delta Filter BOX Instructions Filter Section K Controls HI-DELTAModel Boiler Sequence of OperationsHI-DELTAModel HI-DELTAModel902 Flow Switch High Limit Manual ResetIgnition Control Module Operating ControlLOW Water Cutoff High and LOW GAS Pressure Switches GAS Pressure SwitchLOW Water CUT OFF Optional Wire Diagram Model Reference Drawing Number M152470-Rev. J H3/W3 Reference Drawing Number M152464-Rev R H3/HW3 Reference Drawing Number M152465 Rev-P H3/W3 TIME/TEMPERATURE Relationships in Scalds Section L General Safety PrecautionsSection M PRE-START-UP Tools Needed Section N HI-DELTA Initial START-UPPreparation for START-UP Turn Off Main Gas ValveYour Hi-Delta is tuned START-UPPilot Turn Down Test for Raypak HI Delta Boilers Leak Test Procedure DUAL-SEAT GAS ValvesPage Section O Post START-UP Check Toturn Offgastoappliance Section P OperationSuggested Minimum Maintenance Schedule Section Q MaintenanceWeekly Preventive Maintenance ScheduleSemi-Annually AnnuallyInsidecombustionaircontamination Appendix aCorporate Headquarters

302-902 specifications

The Raypak 302-902 is a highly efficient, reliable, and versatile heating solution commonly used in residential and commercial pool heating applications. Known for its exceptional performance and advanced technology, the Raypak 302-902 has become a favored choice among pool owners looking to extend their swimming season and enhance comfort.

One of the main features of the Raypak 302-902 is its robust construction. Built with a copper heat exchanger, it is designed to withstand the rigors of continuous use while offering superior heat transfer capabilities. The heat exchanger is also designed for easy maintenance, enabling pool owners to keep their systems running efficiently for years.

The Raypak 302-902 employs advanced digital controls, which provide precise temperature regulation. This modern control system allows users to set their desired water temperature with accuracy and maintain it consistently, ensuring a pleasant swimming experience. Additionally, these digital controls feature self-diagnostic capabilities, alerting users to potential issues, which aids in quick troubleshooting and maintenance.

In terms of energy efficiency, the Raypak 302-902 stands out with its ability to harness energy effectively, leading to significant savings in operational costs. It is equipped with an efficient gas burner, which optimizes fuel consumption while delivering rapid heating performance. This efficiency is complemented by its ability to operate with natural gas or propane, making it adaptable to various setups and preferences.

The unit also prides itself on its environmentally friendly operation. It meets stringent regulations for emissions, ensuring that pool owners can enjoy a pool heating solution that is both effective and reduces its ecological footprint. This focus on sustainability has made it a popular choice among environmentally conscious consumers.

Moreover, the Raypak 302-902 is designed for versatility. It can be easily integrated with existing pool systems and is compatible with both in-ground and above-ground pools. This flexibility allows it to cater to a wide range of pool sizes and configurations, making it suitable for both residential and commercial applications.

In conclusion, the Raypak 302-902 offers an array of features, technologies, and characteristics that make it a top contender in the pool heating market. With its durable construction, advanced digital controls, energy efficiency, and environmentally friendly operation, it remains a reliable choice for those seeking comfort and convenience in their swimming experience. Whether for a backyard oasis or a commercial facility, the Raypak 302-902 delivers consistent performance and accessibility.
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