Raypak 302-902 manual Section M PRE-START-UP

Page 54

SECTION M: PRE-START-UP

FILLING SYSTEM-HEATING BOILERS

Fill system with water. Purge all air from the system using purge valve sequence. After system is purged of air, lower system pressure. Open valves for normal system operation, fill system through feed pressure. Manually open air vent on the compression tank until water appears, then close vent.

DOMESTIC HOTWATER BOILERS

Purge all air from system before lighting boiler. This can be normally be accomplished by opening a downstream valve.

INSPECT VENTING SYSTEM:

1.Check all vent pipe connections and flue pipe material.

2.Ensure vent terminations are installed per code and are clear of all debris or blockage.

FOR YOUR SAFETY READ BEFORE LIGHTING

WARNING:

If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life.

1.This appliance does have an intermittant pilot. It is equipped with an ignition device which automatically lights the pilot. Do Not try to light the pilot or burner by hand.

2.BEFORE OPERATING, smell all around the appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor.

3.WHAT TO DO IF YOU SMELL GAS

•Do not try to light any appliance.

•Do not touch any electrical switch; do not use any telephone in your building.

•Immediately call your gas supplier from a neighbor's telephone. Follow the gas supplier's instructions.

•If you cannot reach your gas supplier, call the fire department.

4.Use only your hand to push in or turn the gas control knob. Never use tools. If the knob will not turn by hand, do not try to repair it, call a qualified service technician. Forced or attempted repair may result in a fire or explosion.

5.Do not use this appliance if any part has been under water, immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.

6.Check around unit for debris and remove combustible products, i.e. gasoline, etc.

PRE-START-UP CHECK

1.Verify boiler is filled with water.

2.Check system piping for leaks. If found, repair immediately.

3.Vent air from system. Air in system can interfere with water circulation.

4.Purge air from gas line up to boiler.

54

Page 53 Page 55
Image 54
Page 53 Page 55
Contents Installation Operating Instructions Table of Contents Page Section a Before Installing the Boiler Model Identification High Delta Component Location General Information Equipment Base StackingBoiler Size Boiler Side 302-902Outdoorinstallations Outdoor Installation Minimum ClearancesDirect VENT-INSTALLATON Section C Combustion and Ventilation AIRCombustion and Ventilation AIR Indoor Units Page Section D Water Piping General LOW Temperature SystemTemperature & Pressure Gauge Reliefvalve PipingSection E Hydronic Heating Piping DUALBOILERPRIMARY/SECONDARYPIPING Fig. #9223Section F Domestic HOT Water Piping Potable Water and Space HeatingapplicationSingle Domestic HOT Water Heater with ONE Storage Tank Section G Pool Heating BypassAutomatic Chlorinators and Chemicalfeeders Winterizingyour HeaterSpawater Chemistry Singlepoolheaterapplication Section H GAS Supply Connections GAS Supply ConnectionGAS Supply Pressure GAS Pressure Regulator Check Power Source Section I Electrical Power ConnectionsCheck the Power Source FIELD-CONNECTEDCONTROLLERSField Wiring Connection Making the Electrical ConnectionsElectrical Connections Domestic HOT Water ShockhazardSection J Venting Connections Definition ofAppliance CategoriesTable J-1 Support of Vent Stack Vent Terminal Location GeneralVenting Installation Tips Venting ConfigurationsSection J-1 Natural Draft Vertical Venting Category Natural Draft VerticalventNatural Draft Vertical Venting System Installation Natural Draft Vertical Vent TerminationPage Section J-2 HORIZONTALTHRU-WALLVENTING Category III TableHI Delta Sleeve Flue Conversion Fig. #9436Horizontal Thru-wall Direct Vent Termination Section J-3 Direct Vent HORIZONTALTHRU-WALLVENTING TableHorizontal Thru-wall Direct Vent Termination Direct Vent Verticalventing TableVertical Direct Vent System Installation Vertical Direct Vent TerminationSection J-5 HideltaoutdoorventkitandinstructionsHI Delta Outdoor Vent Instructions Heater as shippedFinished assembly HI Delta Filter BOX KIT Thiskitincludes Model PartnumberHI Delta Filter BOX Instructions Filter Section K Controls Boiler Sequence of Operations HI-DELTAModelHI-DELTAModel HI-DELTAModel902 Ignition Control Module High Limit Manual ResetFlow Switch Operating ControlLOW Water Cutoff High and LOW GAS Pressure Switches GAS Pressure SwitchLOW Water CUT OFF Optional Wire Diagram Model Reference Drawing Number M152470-Rev. J H3/W3 Reference Drawing Number M152464-Rev R H3/HW3 Reference Drawing Number M152465 Rev-P H3/W3 Section L General Safety Precautions TIME/TEMPERATURE Relationships in ScaldsSection M PRE-START-UP Preparation for START-UP Section N HI-DELTA Initial START-UPTools Needed Turn Off Main Gas ValveSTART-UP Your Hi-Delta is tunedLeak Test Procedure DUAL-SEAT GAS Valves Pilot Turn Down Test for Raypak HI Delta BoilersPage Section O Post START-UP Check Section P Operation Toturn OffgastoapplianceSection Q Maintenance Suggested Minimum Maintenance ScheduleSemi-Annually Preventive Maintenance ScheduleWeekly AnnuallyAppendix a InsidecombustionaircontaminationCorporate Headquarters

302-902 specifications

The Raypak 302-902 is a highly efficient, reliable, and versatile heating solution commonly used in residential and commercial pool heating applications. Known for its exceptional performance and advanced technology, the Raypak 302-902 has become a favored choice among pool owners looking to extend their swimming season and enhance comfort.

One of the main features of the Raypak 302-902 is its robust construction. Built with a copper heat exchanger, it is designed to withstand the rigors of continuous use while offering superior heat transfer capabilities. The heat exchanger is also designed for easy maintenance, enabling pool owners to keep their systems running efficiently for years.

The Raypak 302-902 employs advanced digital controls, which provide precise temperature regulation. This modern control system allows users to set their desired water temperature with accuracy and maintain it consistently, ensuring a pleasant swimming experience. Additionally, these digital controls feature self-diagnostic capabilities, alerting users to potential issues, which aids in quick troubleshooting and maintenance.

In terms of energy efficiency, the Raypak 302-902 stands out with its ability to harness energy effectively, leading to significant savings in operational costs. It is equipped with an efficient gas burner, which optimizes fuel consumption while delivering rapid heating performance. This efficiency is complemented by its ability to operate with natural gas or propane, making it adaptable to various setups and preferences.

The unit also prides itself on its environmentally friendly operation. It meets stringent regulations for emissions, ensuring that pool owners can enjoy a pool heating solution that is both effective and reduces its ecological footprint. This focus on sustainability has made it a popular choice among environmentally conscious consumers.

Moreover, the Raypak 302-902 is designed for versatility. It can be easily integrated with existing pool systems and is compatible with both in-ground and above-ground pools. This flexibility allows it to cater to a wide range of pool sizes and configurations, making it suitable for both residential and commercial applications.

In conclusion, the Raypak 302-902 offers an array of features, technologies, and characteristics that make it a top contender in the pool heating market. With its durable construction, advanced digital controls, energy efficiency, and environmentally friendly operation, it remains a reliable choice for those seeking comfort and convenience in their swimming experience. Whether for a backyard oasis or a commercial facility, the Raypak 302-902 delivers consistent performance and accessibility.
Top Page Image Contents